The Global Flakes Recycled Thermoplastics Market was valued at USD 3.42 Billion in 2024 and is projected to reach USD 6.89 Billion by 2032, growing at a Compound Annual Growth Rate (CAGR) of 7.8% during the forecast period (2025–2032). This robust growth is fueled by stringent global environmental regulations, increasing corporate sustainability commitments, and the rising demand for cost-effective, eco-friendly materials across packaging, automotive, and construction sectors.

As the world accelerates its transition toward a circular economy, the focus intensifies on the key innovators and processors transforming plastic waste into valuable resources. In this analysis, we profile the Top 10 Companies in the Flakes Recycled Thermoplastics Industry—a dynamic group of recycling pioneers, material specialists, and global suppliers shaping the future of sustainable materials.

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🔟 1. KW Plastics

Headquarters: Troy, Alabama, USA
Key Offering: Recycled HDPE Flakes, Recycled PP Flakes

KW Plastics is the world’s largest plastics recycler, processing over 1.1 billion pounds of plastic annually. The company operates advanced recycling facilities that produce high-purity flake products used extensively in packaging, automotive components, and consumer goods. Their vertically integrated operations span collection, sorting, and reprocessing, ensuring consistent quality.

Sustainability Initiatives:

• Partnerships with over 1,000 municipal recycling programs across North America

• Investment in advanced wash-line technology to achieve 99.5% purity levels

• Committed to diverting over 500,000 tons of plastic from landfills annually

Download FREE Sample Report: Flakes Recycled Thermoplastics Market – View in Detailed Research Report

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9️⃣ 2. Suez SA

Headquarters: Paris, France
Key Offering: rPET Flakes, rHDPE Flakes, Circular Polymer Solutions

Suez is a global leader in water and waste management, with a strong presence in recycled thermoplastics across Europe and emerging markets. The company operates sophisticated sorting and recycling facilities that convert post-consumer and post-industrial plastic waste into high-grade flakes for various applications.

Sustainability Initiatives:

• Operating 35 plastic recycling facilities worldwide with 400,000-ton annual capacity

• Development of proprietary AI-powered sorting technologies for enhanced purity

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8️⃣ 3. Plastipak Holdings, Inc.

Headquarters: Plymouth, Michigan, USA
Key Offering: Food-Grade rPET Flakes, Custom Recycled Polymers

Plastipak is a leading global manufacturer of plastic containers and a major producer of recycled PET flakes. Through its Clean Tech division, the company specializes in producing food-contact approved recycled materials, serving major beverage and consumer packaged goods companies.

Sustainability Initiatives:

• Processing over 5 billion bottles annually into food-grade rPET flakes

• Pioneering chemical recycling technologies to complement mechanical recycling

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7️⃣ 4. PARC Corporation

Headquarters: Portland, Oregon, USA
Key Offering: Engineering-Grade Recycled Flakes, Custom Compound Solutions

PARC Corporation specializes in high-performance recycled thermoplastics, focusing on engineering-grade applications in automotive, electronics, and industrial sectors. The company is known for its technical expertise in producing consistent, high-quality flake products from challenging waste streams.

Sustainability Initiatives:

• Advanced compounding technologies for enhanced material properties

• Partnerships with automotive OEMs to develop closed-loop recycling systems

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6️⃣ 5. B. Schoenberg & Co.

Headquarters: Cleveland, Ohio, USA
Key Offering: Post-Industrial Recycled Flakes, Regrind Materials

B. Schoenberg & Co. has been a key player in plastic recycling since 1946, specializing in post-industrial recycled materials. The company provides consistent, high-quality flake products to manufacturers across North America, with a focus on polyolefins and engineering plastics.

Sustainability Initiatives:

• Diverting over 100 million pounds of plastic from landfills annually

• ISO 9001:2015 certified quality management systems

Download FREE Sample Report: Flakes Recycled Thermoplastics Market – View in Detailed Research Report

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5️⃣ 6. Custom Polymers Inc.

Headquarters: Athens, Alabama, USA
Key Offering: Custom Recycled Compounds, Specialty Flake Products

Custom Polymers specializes in creating tailored recycled thermoplastic solutions for specific customer applications. The company’s technical expertise allows them to process complex multi-layer and mixed-color materials into valuable flake products.

Sustainability Initiatives:

• Developing innovative washing and separation technologies for contaminated streams

• Focus on creating high-value applications for challenging recycled materials

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4️⃣ 7. Merlin Plastics Alberta Inc.

Headquarters: Calgary, Alberta, Canada
Key Offering: Recycled Polyolefin Flakes, Post-Consumer Recyclates

Merlin Plastics is one of Canada’s largest plastic recyclers, operating advanced facilities that process a wide range of plastic materials. The company serves markets across North America with consistent, high-quality flake products meeting stringent quality standards.

Sustainability Initiatives:

• Processing over 200 million pounds of plastic annually

• Advanced optical sorting technology for superior material separation

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3️⃣ 8. Revital Polymers

Headquarters: Mississauga, Ontario, Canada
Key Offering: PP Flakes, PE Flakes, Custom Recycled Compounds

Revital Polymers focuses on advanced recycling solutions for polypropylene and polyethylene, serving automotive, packaging, and consumer goods industries. The company’s proprietary processes enable high recovery rates from complex waste streams.

Sustainability Initiatives:

• Partnerships with major brand owners for closed-loop recycling programs

• Developing chemical recycling capabilities to complement mechanical processes

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2️⃣ 9. Ricova International Inc.

Headquarters: Montreal, Quebec, Canada
Key Offering: Municipal Recycling Solutions, rPET Flakes, rHDPE Flakes

Ricova International operates integrated recycling facilities that process municipal curbside collections into high-quality flake products. The company’s vertical integration from collection to processing ensures consistent supply and quality control.

Sustainability Initiatives:

• Serving over 2 million households with recycling collection services

• Recent $35 million facility upgrade increasing processing capacity by 40%

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1️⃣ 10. RJM International Inc.

Headquarters: Acworth, Georgia, USA
Key Offering: Post-Industrial Recycled Flakes, Specialty Compounds

RJM International specializes in recycling post-industrial plastic scrap into high-value flake products. The company serves diverse industries with custom solutions and maintains strong quality control throughout its processing operations.

Sustainability Initiatives:

• Zero-waste manufacturing processes

• Energy-efficient recycling technologies reducing carbon footprint

Get Full Report Here: Flakes Recycled Thermoplastics Market – View in Detailed Research Report

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🌍 Outlook: The Future of Flakes Recycled Thermoplastics Is Circular and Innovative

The flakes recycled thermoplastics market is undergoing a significant transformation. While traditional recycling methods continue to dominate, the industry is investing heavily in advanced sorting technologies, chemical recycling processes, and circular economy business models.

📈 Key Trends Shaping the Market:

• Rapid expansion of food-grade rPET production capacity globally

• Regulatory mandates for minimum recycled content in packaging and automotive applications

• Advancements in AI and robotics for improved sorting efficiency and purity

• Strategic partnerships between brand owners and recyclers for closed-loop systems

Get Full Report Here: Flakes Recycled Thermoplastics Market – View in Detailed Research Report

The companies listed above are not only processing plastic waste—they’re pioneering the circular economy revolution across global industries.