Top 10 Companies in the Vacuum Plasma Titanium Powder Industry (2025): Market Leaders Driving Advanced Manufacturing

In Business Insights
August 08, 2025


The Global Vacuum Plasma Titanium Powder Market was valued at USD 275.8 Million in 2023 and is projected to reach USD 482.3 Million by 2030, growing at a Compound Annual Growth Rate (CAGR) of 8.7% during the forecast period (2024-2030). This expansion is fueled by surging demand from aerospace, medical implant manufacturing, and industrial 3D printing sectors, along with technological advancements in powder atomization techniques.

As manufacturing shifts toward high-performance specialty materials, vacuum plasma titanium powder has become a critical component in additive manufacturing and precision engineering. This analysis profiles the Top 10 Companies in the Vacuum Plasma Titanium Powder Industry—global material science leaders advancing metal powder technologies for next-generation applications.


🔟 1. Höganäs AB

Headquarters: Höganäs, Sweden
Key Offering: HIP and plasma atomized titanium powders

The world’s largest metal powder producer dominates the titanium segment with its specialized vacuum plasma-spheroidized powders that meet stringent aerospace AM specifications with particle sizes ranging from 15-150μm.

Manufacturing Capabilities:

  • Annual production capacity exceeding 5,000 tons

  • ISO 13485 certified medical-grade titanium powders

  • Proprietary post-processing for satellite reduction

Download FREE Sample Report: Vacuum Plasma Titanium Powder Market – View in Detailed Research Report


9️⃣ 2. AP&C (GE Additive)

Headquarters: Boisbriand, Canada
Key Offering: Plasma atomized Ti-6Al-4V ELI powders

This GE subsidiary operates the world’s largest plasma atomization facility, specializing in aerospace-grade powders with oxygen content below 1000ppm and spherical morphology exceeding 99%.

Manufacturing Capabilities:

  • 1600-ton annual capacity across 9 atomization towers

  • NASA-certified powders for space applications


8️⃣ 3. Carpenter Technology

Headquarters: Philadelphia, Pennsylvania, USA
Key Offering: PureTi® plasma atomized powders

Carpenter’s engineered powders division produces high-flow titanium powders with certified chemical compositions for critical rotating parts in aerospace turbines and orthopedic implants.

Manufacturing Capabilities:

  • Advanced gas recycling plasma systems

  • Military-grade powder qualifications


7️⃣ 4. Praxair Surface Technologies

Headquarters: Indianapolis, Indiana, USA
Key Offering: Ti-6Al-4V powders for LPBF

The Linde Group subsidiary provides plasma-atomized powders with D50 particle distributions precisely tailored for laser powder bed fusion systems across 60+ global markets.

Manufacturing Capabilities:

  • Inert gas atomization under 10ppm oxygen

  • Grade 23 titanium powder for medical AM

Download FREE Sample Report: Vacuum Plasma Titanium Powder Market – View in Detailed Research Report


6️⃣ 5. Sandvik Additive Manufacturing

Headquarters: Stockholm, Sweden
Key Offering: Osprey® Ti-6-4 powders

Sandvik’s metal powders division employs proprietary electrode induction gas atomization technology to produce premium spherical powders with high packing density for aerospace AM applications.

Manufacturing Capabilities:

  • Automated powder handling systems

  • Lot-to-lot chemical consistency control


5️⃣ 6. GKN Additive

Headquarters: Redditch, UK
Key Offering: Plasma-atomized titanium alloys

GKN’s powder operations provide tailored titanium compositions for industrial 3D printing, including specialty blends for high-temperature aerospace components with enhanced mechanical properties.

Manufacturing Capabilities:

  • Custom powder development services

  • Integrated AM powder-to-part solutions


4️⃣ 7. H.C. Starck Solutions

Headquarters: Goslar, Germany
Key Offering: TITAN powders with <800ppm O₂

This Masan Group company utilizes plasma rotating electrode process (PREP) technology to manufacture ultra-clean titanium powders for spinal implants and turbine blade repairs.

Manufacturing Capabilities:

  • Controlled atmosphere packaging

  • Medical device regulatory compliance


3️⃣ 8. PyroGenesis Canada

Headquarters: Montreal, Canada
Key Offering: Plasma-atomized specialty powders

PyroGenesis’ patented plasma process produces niche titanium alloy powders with narrow size distributions for high-value aerospace and defense applications with exacting specifications.

Manufacturing Capabilities:

  • Small batch R&D production

  • Custom alloy development capabilities

Download FREE Sample Report: Vacuum Plasma Titanium Powder Market – View in Detailed Research Report


2️⃣ 9. Metalysis

Headquarters: Rotherham, UK
Key Offering: Electrochemical titanium powders

The innovative materials firm produces titanium powders via electrochemical reduction, offering cost advantages for non-critical applications while maintaining spherical morphology.

Manufacturing Capabilities:

  • Proprietary FCC process technology

  • Lower energy consumption production


1️⃣ 10. Tekna Advanced Materials

Headquarters: Sherbrooke, Canada
Key Offering: Plasma-spheroidized Ti powders

Tekna’s induction plasma systems produce high-purity spherical titanium powders specifically engineered for binder jetting and other powder bed AM technologies.

Manufacturing Capabilities:

  • Custom particle size engineering

  • High throughput plasma systems

Get Full Report Here: Vacuum Plasma Titanium Powder Market – View in Detailed Research Report


🔭 Outlook: The Future of Titanium Powder Is Precision and Sustainability

The vacuum plasma titanium powder market is undergoing strategic shifts as additive manufacturing transitions from prototyping to serial production across aerospace, medical, and energy sectors.

⚙️ Key Industry Trends:

  • Transition to alloy-specific powder compositions

  • Closed powder lifecycle management systems

  • Increasing automation in powder production

  • Growing demand for certified medical-grade powders

Get Full Report Here: Vacuum Plasma Titanium Powder Market – View in Detailed Research Report

The profiled companies represent the vanguard of advanced material science, delivering the foundational materials enabling next-generation manufacturing across critical industries.