Top 10 Companies in the Fireproof Foam for Lithium Battery Market (2026): Market Leaders Powering Global Battery Safety

MARKET INSIGHTS

The Global Fireproof Foam for Lithium Battery Market was valued at USD 194.6 million in 2024 and is projected to grow from USD 212.3 million in 2025 to USD 385.9 million by 2034, exhibiting a CAGR of 7.8% during the forecast period (2025–2034).

Fireproof foam is a specialized material engineered to enhance battery safety through flame‑retardant properties. Unlike conventional foams, these materials incorporate chemical additives that significantly raise ignition thresholds, making them critical for lithium battery applications where thermal runaway risks exist. Primary variants include EVA, EPE, and PU fireproof foams, each offering distinct thermal management characteristics.

Market growth is being propelled by stringent battery safety regulations and accelerating electric vehicle adoption, which reached 14 million units globally in 2023. Furthermore, innovations in battery energy density are creating demand for advanced thermal interface materials. Industry leaders like Henkel and 3M have recently expanded production capacities in Asia to meet growing OEM requirements, particularly from Chinese battery manufacturers that commanded 60% of global production in 2023.

Fireproof Foam for Lithium Battery Market – View in Detailed Research Report

TOP 10 Companies

1️⃣ Henkel

Headquarters: Düsseldorf, Germany
Key Offering: PU Fireproof Foam for Battery Packs

Henkel’s PU foam is engineered with advanced intumescent additives that provide Class A fire ratings while maintaining low density, ideal for high‑energy EV battery modules. The material is certified to meet UL 9540A and IEC 62619 standards, ensuring compliance for global OEMs.

Sustainability Initiatives:

• Investing in low‑VOC resin formulations to reduce environmental impact.
• Partnership with battery manufacturers to recycle foam after end‑of‑life.
• Commitment to achieving net‑zero emissions by 2045.

2️⃣ Rogers Corporation

Headquarters: Milwaukee, USA
Key Offering: High‑performance EPE Fireproof Foam

Rogers supplies EPE foam with enhanced flame‑retardant additives that meet UL 94 V‑0 and IEC 62619. The foam’s excellent thermal insulation supports grid‑scale ESS installations, making it a preferred choice for utility‑grade battery systems.

Sustainability Initiatives:

• Development of recyclable foam chemistries.
• Reduction of carbon footprint in manufacturing by 20% (2024 target).
• Collaboration with OEMs on life‑cycle assessments.

3️⃣ 3M

Headquarters: Maplewood, USA
Key Offering: EVA Fireproof Foam for Consumer Electronics

3M’s EVA foam delivers superior cushioning and flame‑retardant performance, meeting both safety and weight requirements for smartphones, laptops, and wearable devices. The foam is certified to meet UL 94 V‑0 and is widely adopted by leading consumer electronics OEMs.

Sustainability Initiatives:

• Implementation of green chemistry principles in foam production.
• Use of renewable energy sources in manufacturing facilities.
• Support for circular economy programs in the electronics sector.

4️⃣ Touchstone Research Laboratories

Headquarters: Cincinnati, USA
Key Offering: Customized PU Foam Solutions

Touchstone offers tailor‑made PU foams with adjustable density and flame‑retardant additives, enabling OEMs to balance thermal protection and weight for specific battery chemistries. The company’s research labs continuously develop next‑generation additives to improve fire resistance.

Sustainability Initiatives:

• R&D on halogen‑free flame retardants.
• Life‑cycle analysis for foam products.
• Partnerships with battery recyclers.

5️⃣ Rawlplug

Headquarters: Kraków, Poland
Key Offering: Die‑Cut PU Foam Gaskets

Rawlplug supplies precision‑cut PU foam gaskets that provide vibration damping and thermal isolation in automotive battery modules. The gaskets meet ISO 9001 and ISO 14001 standards, ensuring high quality and environmental responsibility.

Sustainability Initiatives:

• Use of recycled raw materials in foam production.
• Energy‑efficient manufacturing processes.
• Support for local community sustainability projects.

6️⃣ Hubei Xiangyuan New Material Technology Inc.

Headquarters: Wuhan, China
Key Offering: Advanced Ceramic‑Filled PU Foam

Hubei Xiangyuan produces PU foam infused with ceramic microspheres, providing exceptional thermal resistance while keeping density low. The foam is widely used in China’s growing EV and ESS sectors.

Sustainability Initiatives:

• Reduction of hazardous waste in production.
• Investment in green energy for factories.
• Collaboration with Chinese battery OEMs on eco‑design.

7️⃣ Jiann Fong Polyurethane Foam

Headquarters: Taipei, Taiwan
Key Offering: Ultra‑Light PU Foam for Aerospace

Jiann Fong’s ultra‑light PU foam meets aerospace‑grade fire safety standards, enabling electric regional aircraft manufacturers to achieve weight targets without compromising safety. The foam is certified to meet IEC 62619 and FAA 25.150.

Sustainability Initiatives:

• Development of low‑VOC foams.
• Participation in Taiwan’s Green Industry Initiative.
• Research on bio‑based polymer blends.

8️⃣ Dongguan XinEu

Headquarters: Dongguan, China
Key Offering: High‑density EPE Foam for Grid‑Scale ESS

Dongguan XinEu supplies high‑density EPE foam that offers robust fire protection for large battery modules in renewable energy storage projects. The foam is certified to meet IEC 62619 and is widely adopted in Chinese ESS installations.

Sustainability Initiatives:

• Use of renewable energy in production lines.
• Recycling programs for foam waste.
• Support for community green projects.

9️⃣ Enviro

Headquarters: San Francisco, USA
Key Offering: Eco‑Friendly EVA Foam

Enviro’s EVA foam is formulated with biodegradable additives, providing flame retardancy while reducing environmental impact. The foam meets UL 94 V‑0 and is adopted by eco‑conscious consumer electronics manufacturers.

Sustainability Initiatives:

• Biodegradable foam formulations.
• Carbon‑neutral manufacturing processes.
• Collaboration with NGOs on waste reduction.

🔟 Dongguan Boan Industrial Material

Headquarters: Dongguan, China
Key Offering: Custom Molded PU Foam Components

Dongguan Boan specializes in custom molded PU foam parts that fit complex battery pack geometries, providing thermal isolation and structural support. The components are certified to meet ISO 9001 and ISO 14001.

Sustainability Initiatives:

• Use of recycled raw materials.
• Energy‑efficient production.
• Support for local sustainability initiatives.

Fireproof Foam for Lithium Battery Market – View in Detailed Research Report

Fireproof Foam for Lithium Battery Market – View in Detailed Research Report

Outlook: The Future of Fireproof Foam for Lithium Battery Market

Fireproof foam will continue to be a critical safety component as electric vehicles and grid‑scale energy storage expand worldwide. The market is expected to grow at a steady CAGR of 7.8% from 2025 to 2034, driven by regulatory mandates, battery energy density improvements, and the rise of advanced thermal interface materials.

Key Trends Shaping the Market

• Rapid adoption of nanocomposite foams with higher fire‑retardant efficiency.
• Increased focus on recyclable and low‑VOC foam chemistries.
• Expansion of aerospace and data‑center applications requiring ultra‑light, high‑performance fireproofing.
• Strategic partnerships between foam manufacturers and battery OEMs to accelerate technology transfer.
• Growing importance of end‑of‑life recycling and circular economy solutions for fireproof foams.