MARKET INSIGHTS
Global electrical steel for electric vehicle market size was valued at USD 1,730 million in 2025 and is projected to reach USD 3,820 million by 2034, growing at a CAGR of 10.40% during the forecast period (2025-2034). This significant growth is driven by the accelerating transition toward electric mobility and stringent government regulations promoting sustainable transportation solutions.
Electrical steel, also known as silicon steel, is a specialty steel tailored for magnetic applications, particularly in EV powertrains. It consists of iron alloyed with silicon to reduce energy losses, making it essential for electric motors, converters, and other electromagnetic components in EVs. The material is categorized into non-grain-oriented (NGO) and grain-oriented (GO) electrical steel, with NGO variants being predominantly used in EV motors due to their isotropic magnetic properties.
Increasing EV adoption, particularly in China, Europe, and North America, coupled with advancements in high-efficiency motor designs, is propelling demand. While the market remains concentrated among key players like Nippon Steel, ThyssenKrupp, and ArcelorMittal, emerging innovations such as thin-gauge electrical steel for lightweighting present new growth opportunities. The Asia-Pacific region, led by China and Japan, dominates both production and consumption due to robust EV manufacturing activity.
MARKET DYNAMICS
MARKET DRIVER
Rising Electric Vehicle Adoption Accelerates Electrical Steel Demand
Global push toward electrification is creating unprecedented demand for electrical steel in EV applications. With electric vehicle sales projected to reach 45 million units annually by 2030, automakers are rapidly expanding production capacities. Electrical steel forms the core component of EV motors and power electronics, with each vehicle requiring 50-100kg of specialized steel. This surge is particularly evident in China, where EV production increased by 82% year-over-year in 2023, driving electrical steel consumption to record levels.
Technological advancements in motor efficiency are further propelling market growth. New grain-oriented electrical steel grades with 20% higher permeability allow for smaller, lighter motors without sacrificing performance. These innovations enable automakers to extend vehicle range while reducing production costs – a critical factor in making EVs more affordable for mass adoption.
MARKET RESTRAINT
Supply Chain Disruptions Challenge Production Capacity
While demand for electrical steel grows exponentially, manufacturers face significant supply chain constraints. The specialized production process requires rare earth elements that are concentrated in limited geographic regions. Recent trade restrictions have caused price volatility, with neodymium prices fluctuating by 40% in 2023 alone. This volatility makes long-term planning difficult for steel producers and automakers alike.
Production bottlenecks at steel mills are creating additional challenges. The complex annealing process for grain-oriented electrical steel requires specialized equipment with lead times exceeding 18 months for new installations. Many manufacturers are struggling to expand capacity quickly enough to meet the automotive industry’s accelerating demand.
MARKET OPPORTUNITY
Next-Generation Steel Compositions Open New Applications
Emerging steel formulations present significant opportunities for market expansion. New silicon-alloyed electrical steels with 6.5% silicon content demonstrate 30% lower core losses compared to conventional grades. These advanced materials enable higher frequency operation in EV power electronics, potentially reducing system weight by 15% while improving efficiency.
The development of thin-gauge electrical steel for high-speed motors represents another promising frontier. At thicknesses below 0.2mm, these materials enable motor speeds exceeding 20,000 RPM – a critical requirement for next-generation electric aircraft and high-performance vehicles. Several manufacturers are investing heavily in this segment, with pilot production lines expected to come online by 2025.
Rising EV Adoption to Drive Electrical Steel Market Growth
Global shift towards electric vehicles is creating unprecedented demand for high-performance electrical steel, with the market projected to grow from USD 1.73 billion in 2025 to USD 3.82 billion by 2034. This growth is primarily fueled by government policies promoting clean energy transportation and automakers’ commitments to electrification. Electrical steel plays a critical role in EV components, particularly in electric motors and power converters, where its magnetic properties significantly improve energy efficiency. Recent advancements in grain-oriented steel production have enabled manufacturers to achieve higher permeability and lower core loss, directly contributing to extended EV range and battery performance.
Other Market Drivers
Technological Advancements in Steel Production
Manufacturers are investing heavily in new production techniques to meet the specific requirements of EV applications. The development of non-grain-oriented electrical steel with improved magnetic properties has become particularly important for high-speed motors used in electric vehicles. These innovations allow for thinner steel laminations (as thin as 0.1mm) that reduce eddy current losses by up to 30% compared to conventional electrical steel. The automotive industry’s transition to 800V battery systems is further accelerating demand for these advanced materials, as they can operate efficiently at higher frequencies.
Supply Chain and Regional Market Dynamics
Asia currently dominates electrical steel production, accounting for over 60% of global capacity, with China and Japan leading in both manufacturing and technological development. However, North American and European manufacturers are rapidly expanding their capabilities to reduce dependence on imports and meet local content requirements for EV incentives. The market is seeing increased vertical integration, with steel producers forming direct partnerships with automakers to develop custom solutions. This trend is particularly evident in the luxury EV segment, where performance specifications often require specialized steel grades that can withstand higher operating temperatures while maintaining magnetic properties.
Key Industry Players
Steel Giants and Emerging Players Compete for EV Market Dominance
Top 10 Companies in the Global Electrical Steel for Electric Vehicle Market (2026)
Download FREE Sample Report: Global Electrical Steel for Electric Vehicle Market – View in Detailed Research Report
🔟 1. ThyssenKrupp
Headquarters: Duisburg, Germany
Key Offering: Non-grain-oriented and grain-oriented electrical steel for EV motors and converters
ThyssenKrupp is a leading global steel producer with a strong foothold in the EV supply chain. Their electrical steel is used in high-efficiency motors, reducing core losses and improving vehicle range.
Sustainability & Growth Initiatives:
- Investing in low-core-loss steel grades to enhance motor efficiency
- Partnering with OEMs for custom steel solutions
- Reducing CO₂ emissions in steel production by 30% by 2030
9️⃣ 2. ArcelorMittal
Headquarters: Luxembourg
Key Offering: High-grade non-grain-oriented electrical steel for EV powertrains
ArcelorMittal supplies premium electrical steel to automotive manufacturers worldwide, focusing on high-performance, low-loss grades that support EV electrification.
Sustainability & Growth Initiatives:
- Developing recyclable steel grades for circular economy
- Expanding production capacity in North America and Europe
- Investing in digital monitoring of steel quality
8️⃣ 3. Nippon Steel
Headquarters: Tokyo, Japan
Key Offering: Advanced grain-oriented electrical steel for high-efficiency motors
Nippon Steel leverages its expertise in magnetic materials to produce steel with superior permeability, essential for next-gen EV motors.
Sustainability & Growth Initiatives:
- Reducing energy consumption in steel mills by 20%
- Collaborating with Japanese automakers on lightweight motor designs
- Investing in rare earth recycling programs
7️⃣ 4. POSCO
Headquarters: Pohang, South Korea
Key Offering: High-grade non-grain-oriented electrical steel for EV converters
POSCO supplies high-performance steel to the Korean EV market, focusing on low-loss, high-temperature resistant grades.
Sustainability & Growth Initiatives:
- Deploying hydrogen-based steel production
- Expanding partnerships with Korean OEMs
- Implementing waste heat recovery systems
6️⃣ 5. Baowu Steel Group
Headquarters: Shanghai, China
Key Offering: Economical non-grain-oriented electrical steel for mass-market EVs
Baowu leads the Chinese market with cost-effective steel solutions, supporting domestic automakers and export customers.
Sustainability & Growth Initiatives:
- Adopting digital twins for production optimization
- Investing in rare earth element recycling
- Expanding production lines for thin-gauge steel
5️⃣ 6. Tata Steel
Headquarters: Mumbai, India
Key Offering: Non-grain-oriented electrical steel for EV powertrains
Tata Steel supplies steel to Indian and global automakers, focusing on affordable, high-efficiency grades.
Sustainability & Growth Initiatives:
- Reducing CO₂ emissions by 25% by 2030
- Developing partnerships with Indian EV manufacturers
- Investing in renewable energy for steel mills
4️⃣ 7. JFE Steel
Headquarters: Tokyo, Japan
Key Offering: High-grade grain-oriented electrical steel for premium EV motors
JFE Steel delivers advanced magnetic materials to high-end automotive customers, emphasizing performance and durability.
Sustainability & Growth Initiatives:
- Implementing zero-waste production processes
- Collaborating with Japanese OEMs on lightweight designs
- Investing in AI-driven quality control
3️⃣ 8. AK Steel
Headquarters: Cleveland, USA
Key Offering: Non-grain-oriented electrical steel for EV motors and converters
AK Steel focuses on high-efficiency steel grades, supporting North American EV manufacturers.
Sustainability & Growth Initiatives:
- Reducing energy use in production by 15%
- Partnering with U.S. automakers for custom solutions
- Investing in recycling of scrap steel
2️⃣ 9. Voestalpine
Headquarters: Linz, Austria
Key Offering: Grain-oriented electrical steel for high-efficiency motors
Voestalpine supplies premium magnetic steel to European automotive OEMs, focusing on low-core-loss grades.
Sustainability & Growth Initiatives:
- Implementing circular steel concepts
- Investing in digital twin technologies
- Reducing CO₂ emissions by 30% by 2035
1️⃣ 10. Shougang Group
Headquarters: Beijing, China
Key Offering: Non-grain-oriented electrical steel for EV motors and converters
Shougang is a major Chinese steel producer expanding its portfolio to meet growing EV demand.
Sustainability & Growth Initiatives:
- Adopting green steel production methods
- Investing in rare earth element recycling
- Partnering with Chinese OEMs for custom steel solutions
Download FREE Sample Report: Global Electrical Steel for Electric Vehicle Market – View in Detailed Research Report
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🌍 Outlook: The Future of Electrical Steel in EVs
As the EV market continues to grow, electrical steel will play an increasingly critical role in enabling high-efficiency, lightweight powertrains. The shift toward 800V battery systems, higher motor speeds, and stricter emissions regulations will drive demand for advanced, low-core-loss steel grades. Manufacturers that invest in digitalization, rare earth recycling, and sustainable production will be best positioned to capture market share.
📈 Key Trends Shaping the Market:
- Adoption of high-permeability, low-loss NGO steel for compact motors
- Development of ultra-thin, high-frequency steel laminations for 20,000+ RPM motors
- Increasing focus on circular economy and recyclable steel grades
- Vertical integration between steel producers and OEMs to accelerate innovation
- Geopolitical shifts driving diversification of supply chains
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