The Global Nickel Based Powder Market was valued at USD 496.90 Million in 2023 and is projected to reach USD 883.25 Million by 2032, growing at a Compound Annual Growth Rate (CAGR) of 6.60% during the forecast period (2023–2032). This growth is being driven by surging demand in additive manufacturing, expanding aerospace and automotive sectors, and the rising need for high-temperature resistant materials in turbines and medical implants.

North America Nickel Based Powder market size was estimated at USD 144.54 million in 2023, at a CAGR of 5.66% during the forecast period of 2025 through 2032.

As the advanced manufacturing industry evolves toward precision engineering and sustainable production, the focus turns to leading powder producers who innovate in alloy compositions, particle size control, and powder bed fusion technologies. In this blog, we profile the Top 10 Companies in the Nickel Based Powder Industry—a mix of global metallurgists, additive manufacturing specialists, and alloy innovators shaping the future of high-performance materials.

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🔟 1. Höganäs AB

Headquarters: Höganäs, Sweden
Key Offering: Ni-Cr Alloy Powder, Ni-Cr-Mo Alloy Powder, Custom Nickel Superalloys

Höganäs AB stands as a global leader in metal powders, with its nickel-based offerings widely used in powder metallurgy and additive manufacturing. The company supplies high-quality powders for critical applications in aerospace engine components and automotive exhaust systems. Because of its expertise in atomization processes, Höganäs ensures consistent particle sphericity and flowability, essential for 3D printing complex geometries. Furthermore, their powders support industries requiring corrosion-resistant and heat-resistant parts.

Innovation Initiatives:

• Advanced gas atomization for ultra-fine nickel powders
• Partnerships with AM equipment makers for optimized alloys
• Focus on sustainable powder production reducing energy use

Download FREE Sample Report: Nickel Based Powder Market – View in Detailed Research Report

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9️⃣ 2. Sandvik AB

Headquarters: Sandviken, Sweden
Key Offering: Ni-Cr-Fe Alloy Powder, Osprey Nickel Superalloys, AM-Ready Powders

Sandvik AB excels in the production of nickel-based powders through its Osprey metal powder technology, serving aerospace, energy, and medical sectors. Operating across multiple continents, the company delivers powders with precise chemistry for laser powder bed fusion. Their materials enable lightweight, durable turbine blades and prosthetics. However, what sets them apart is the integration of digital twins for powder performance prediction, enhancing reliability in high-stakes applications.

Innovation Initiatives:

• Development of high-entropy nickel alloys
• Collaboration with OEMs for certified AM powders
• Recycling initiatives for powder reuse in manufacturing

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8️⃣ 3. Kennametal Inc.

Headquarters: Latrobe, Pennsylvania, USA
Key Offering: Ni-Cu Alloy Powder, Wear-Resistant Nickel Composites

Kennametal is renowned for its hardfacing and tooling solutions, extending into nickel-based powders for extreme wear environments. The company supplies powders to automotive and oil & gas industries, where thermal stability is crucial. Their plasma-rotating electrode process yields powders with low oxygen content, ideal for binder jetting. This approach has helped clients achieve longer part life cycles, reducing maintenance costs significantly.

Innovation Initiatives:

• Proprietary alloy blends for high-wear applications
• R&D in nanoscale nickel powders
• Sustainability programs minimizing powder waste

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7️⃣ 4. Carpenter Technology Corporation

Headquarters: Reading, Pennsylvania, USA
Key Offering: Ni-Cr-Mo Alloy Powder, Custom Superalloys like Inconel

Carpenter Technology specializes in premium specialty alloys, with nickel-based powders tailored for aerospace and defense. Their gas atomized powders meet stringent ASTM standards for additive manufacturing. Serving major airframers, the company focuses on powders that withstand extreme temperatures up to 1200°C. Moreover, their vertically integrated production ensures traceability from melt to powder.

Innovation Initiatives:

• Investment in EIGA (Electrode Induction Gas Atomization)
• Joint ventures for next-gen turbine materials
• Carbon-neutral alloy production goals by 2030

Download FREE Sample Report: Nickel Based Powder Market – View in Detailed Research Report

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6️⃣ 5. ATI Inc.

Headquarters: Dallas, Texas, USA
Key Offering: Ni-Cr Alloy Powder, Rene and Custom Aerospace Alloys

ATI is a key supplier of nickel superalloy powders for jet engines and gas turbines, leveraging vacuum induction melting for purity. Their powders are qualified for directed energy deposition and powder bed fusion. With a strong presence in North America, ATI supports the growth in sustainable aviation through lighter, efficient components. Their R&D emphasizes reducing defects in as-built parts.

Innovation Initiatives:

• High-throughput atomization facilities
• Certifications for medical-grade nickel powders
• Digital process optimization for yield improvement

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5️⃣ 6. Oerlikon Metco (Oerlikon AM)

Headquarters: Pfäffikon, Switzerland
Key Offering: Ni-Cr-Fe Alloy Powder, Metco Nickel Coatings

Oerlikon AM leads in surface solutions and additive powders, offering nickel-based materials for thermal spray and AM. Global operations supply automotive turbochargers and biomedical implants. Their powders feature excellent corrosion resistance due to optimized microstructure. Furthermore, Oerlikon invests in hybrid manufacturing, combining powders with traditional methods for superior performance.

Innovation Initiatives:

• Plasma spheroidization technology
• Partnerships in EV battery components
• Eco-friendly powder recycling systems

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4️⃣ 7. Electro Optic Systems (EOS)

Headquarters: Krailling, Germany
Key Offering: Ni-Cr-Mo Powder, EOS NickelAlloy Series for DMLS

EOS, a pioneer in industrial 3D printing, provides certified nickel-based powders compatible with their metal printers. Widely used in aerospace for lightweight structures, these powders offer high density post-sintering. EOS’s ecosystem integrates powder, software, and services, enabling seamless production scaling. This has accelerated adoption in series production for medical devices.

Innovation Initiatives:

• Parameter kits for defect-free printing
• Expansion into biomedical applications
• Sustainable sourcing of raw materials

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3️⃣ 8. SLM Solutions Group AG

Headquarters: Lübeck, Germany
Key Offering: Ni-Cu Alloy Powder, Scalmalloy Variants

SLM Solutions focuses on selective laser melting systems and powders, with nickel-based options for high-strength parts in automotive and energy sectors. Their multi-laser technology maximizes powder efficiency. By refining powder flowability, they reduce build failures, supporting cost-effective manufacturing. European leadership drives innovation in large-format printing.

Innovation Initiatives:

• BlueLaser technology for faster builds
• Alloy development for hydrogen applications
• Closed-loop powder handling for safety

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2️⃣ 9. Avimetal Powder Metallurgy Technology Co., Ltd.

Headquarters: Beijing, China
Key Offering: Ni-Cr-Fe Powder, High-Volume Superalloy Powders

Avimetal is a rising star in Asia, producing cost-competitive nickel powders via electrode induction melting gas atomization. Supplying domestic aerospace and export markets, they emphasize scalability. Their powders meet international specs, fueling China’s AM growth. Investments in capacity position them for global expansion.

Innovation Initiatives:

• Mass production of spherical powders
• Collaborations with aircraft manufacturers
• Green atomization processes

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1️⃣ 10. FALCONTECH

Headquarters: Shanghai, China
Key Offering: Ni-Cr Alloy Powder, Specialty Nickel Blends

FALCONTECH tops the list with its focus on ultra-high purity nickel powders for additive manufacturing and hot isostatic pressing. Supporting automotive, medical, and aerospace, they offer customized particle sizes from 15-45 microns. Their rapid R&D cycle introduces alloys for emerging needs like electric vehicles. Global distribution networks ensure timely supply.

Innovation Initiatives:

• AI-optimized alloy design
• Certifications for critical applications
• Supply chain partnerships for sustainability

Read Full Report: Nickel Based Powder Market – View in Detailed Research Report

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🌍 Outlook: The Future of Nickel Based Powder Is Precision-Driven and Sustainable

The nickel based powder market is experiencing rapid evolution. Traditional powder metallurgy persists, but additive manufacturing demands drive investments in ultra-fine, spherical powders, advanced atomization, and alloy customization.

📈 Key Trends Shaping the Market:

• Rapid expansion of metal AM in Asia-Pacific, Europe, and North America
• Regulatory standards for aerospace-qualified powders
• Digital twins and AI for powder qualification
• OEM-supplier collaborations for next-gen alloys

Read Full Report: Nickel Based Powder Market – View in Detailed Research Report

Download FREE Sample Report: Nickel Based Powder Market – View in Detailed Research Report

The companies listed above are not only supplying critical materials—they’re pioneering the advanced manufacturing revolution.