Casting Papers for Synthetic Leather Market, Global Outlook and Forecast 2025-2032

In Business Insights
July 03, 2025

The global casting papers for synthetic leather market continues to demonstrate stable growth, with its valuation reaching USD 449 million in 2024. According to latest industry analysis, the market is projected to grow at a CAGR of 4.5%, reaching approximately USD 628 million by 2032. This growth stems from expanding applications in footwear, automotive interiors, and furniture sectors, particularly in Asia-Pacific where synthetic leather production continues to rise.

Casting papers play a critical role in synthetic leather manufacturing by imparting texture and finish to polyurethane-coated fabrics. Their specialized release coatings enable precise pattern transfer while withstanding high-temperature production processes. As sustainability becomes paramount, manufacturers are innovating eco-friendly paper substrates and coatings to meet stringent environmental regulations.

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Market Overview & Regional Analysis

Asia-Pacific dominates the global casting papers market, accounting for over 65% of consumption due to concentrated synthetic leather production in China, India, and Vietnam. The region benefits from established supply chains and growing domestic demand for synthetic leather goods. While China remains the production hub, Southeast Asian countries are emerging as attractive alternatives for manufacturers diversifying their operations.

North America and Europe maintain smaller but technologically advanced markets, focusing on high-value applications in automotive and luxury goods. These regions lead in sustainable paper development and specialty texture creation, though face cost pressures from Asian imports. Meanwhile, developing markets in Latin America and Africa show promising growth potential as local synthetic leather industries expand.

Key Market Drivers and Opportunities

The market is propelled by several key factors including the rising adoption of synthetic leather in automotive interiors, where lightweight and durable alternatives to genuine leather are increasingly preferred. Footwear applications account for the largest share of demand, followed by furniture and automotive sectors. Technological advancements in micro-texturing enable increasingly realistic leather-like surfaces, opening new premium applications.

Significant opportunities exist in developing bio-based release coatings and recyclable paper substrates to address environmental concerns. The transition towards water-based silicone systems reduces VOC emissions while digital texture development accelerates design innovation. Emerging markets also present growth potential as local synthetic leather production expands to meet regional demand.

Challenges & Restraints

The market faces several challenges including volatile pulp prices and energy costs that impact production economics. Technical barriers exist in developing papers for extreme-temperature processes while maintaining consistent release performance. Competition from alternative release technologies like polyester films pressures pricing, especially in cost-sensitive applications.

Environmental regulations present both challenges and opportunities. While sustainability initiatives drive innovation, compliance adds costs and complexities. Supply chain vulnerabilities, particularly for specialty pulps and silicone coatings, also threaten production stability and require careful management.

Market Segmentation by Type

  • High Temperature Papers
  • Low Temperature Papers

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Market Segmentation by Application

  • Footwear
  • Automotive Interiors
  • Furniture
  • Fashion Accessories
  • Others

Market Segmentation and Key Players

  • Sappi Limited
  • Lintec Corporation
  • Dai Nippon Printing
  • Fedrigoni
  • Matsumoto Coating Technologies
  • Pixelle Specialty Solutions
  • Xinfeng Group
  • Zhejiang Chihe Technology
  • Kunshan HMC Release Materials
  • Shenzhen Vakye Technology

Report Scope

This report presents a comprehensive analysis of the global and regional markets for casting papers for synthetic leather, covering the period from 2024 to 2032. It includes detailed insights into the current market status and outlook across various regions and countries, with specific focus on:

  • Sales, sales volume, and revenue forecasts

  • Detailed segmentation by type and application

In addition, the report offers in-depth profiles of key industry players, including:

  • Company profiles

  • Product specifications

  • Production capacity and sales

  • Revenue, pricing, gross margins

  • Sales performance

It further examines the competitive landscape, highlighting the major vendors and identifying the critical factors expected to challenge market growth.

As part of this research, we surveyed casting paper manufacturers, synthetic leather producers, and industry experts. The survey covered various aspects, including:

  • Revenue and demand trends

  • Product types and recent developments

  • Strategic plans and market drivers

  • Industry challenges, obstacles, and potential risks

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