Top 10 Companies in the Double Covered Yarn Market (2026): Market Leaders Powering Global Textiles

MARKET INSIGHTS

Global Double Covered Yarn market size was valued at USD 3.75 billion in 2025. The market is projected to grow from an estimated USD 4.01 billion in 2026 to USD 6.92 billion by 2034, exhibiting a CAGR of 7.1% during the forecast period.

Double Covered Yarn is a specialized textile yarn manufactured by wrapping a core filament, typically spandex or bare elastane, with two layers of covering yarns in opposite directions. This double‑covering process, often using nylon or cotton, provides exceptional elastic recovery, durability, and a smooth surface finish. The primary function of this yarn is to impart high elasticity and shape retention to fabrics while ensuring comfort and longevity, making it indispensable in performance‑oriented apparel.

The market growth is primarily driven by the robust demand from the activewear and intimate apparel sectors. The global shift towards health and wellness has significantly increased the consumption of sportswear, which relies heavily on the superior stretch and comfort properties of double covered yarns. Furthermore, continuous innovations in textile manufacturing and the development of sustainable variants are creating new opportunities. The market features key players such as Kayavlon, LYCRA Company, and Fulgar SpA, who are expanding their portfolios with high‑performance and eco‑friendly products to meet evolving consumer demands.

Double Covered Yarn Market – View in Detailed Research Report

🔟 1. LYCRA Company

Headquarters: New York, USA
Key Offering: Spandex core yarns, premium double covered yarns for high‑performance apparel

LYCRA is a global leader in elastane fibers, known for its extensive patent portfolio and high‑quality production. The company’s double covered yarns deliver superior elasticity, shape retention, and durability, making them the preferred choice for sportswear, intimate apparel, and performance fabrics.

Sustainability Initiatives:

• Investment in low‑energy manufacturing processes
• Development of recycled elastane blends
• Commitment to zero‑waste production by 2030

9️⃣ 2. Fulgar SpA

Headquarters: Verona, Italy
Key Offering: Nylon double covered yarns, sustainable eco‑friendly yarn blends

Fulgar SpA specializes in high‑tech, sustainable yarns, combining nylon with recycled fibers to create eco‑friendly double covered yarns that meet stringent environmental standards while delivering outstanding performance.

Sustainability Initiatives:

• Use of recycled nylon and bio‑based fibers
• Carbon‑neutral manufacturing plant in Italy
• Partnerships with circular textile initiatives

8️⃣ 3. Kayavlon

Headquarters: Hyderabad, India
Key Offering: Spandex double covered yarns for sportswear and intimate apparel

Kayavlon has rapidly expanded its production capacity, offering cost‑effective double covered yarns with excellent elasticity and durability, tailored for the fast‑growing Indian and global markets.

Sustainability Initiatives:

• Implementation of water‑recovery systems
• Use of renewable energy in manufacturing
• Launch of a line of biodegradable yarns

7️⃣ 4. Swicofil

Headquarters: Zurich, Switzerland
Key Offering: Premium nylon double covered yarns for luxury apparel and technical textiles

Swicofil’s precision engineering delivers yarns with superior strength and abrasion resistance, ideal for high‑end sportswear, swimwear, and industrial applications.

Sustainability Initiatives:

• Zero‑waste policy across all production lines
• Use of recycled PET in sheath fibers
• Collaboration with EU circular textile programs

6️⃣ 5. Herng Fa Industrial

Headquarters: Taichung, Taiwan
Key Offering: Spandex double covered yarns for socks and underwear

Herng Fa Industrial focuses on niche applications, providing yarns with exceptional softness and breathability, catering to the growing demand for comfortable everyday wear.

Sustainability Initiatives:

• Eco‑friendly dyeing processes
• Reduced chemical usage in production
• Recycling of production waste into raw material streams

5️⃣ 6. Kingbird

Headquarters: Taichung, Taiwan
Key Offering: Spandex double covered yarns for intimate apparel and activewear

Kingbird combines cost competitiveness with high quality, enabling brands to produce value‑driven products without compromising performance.

Sustainability Initiatives:

• Use of renewable energy in manufacturing
• Implementation of closed‑loop water systems
• Development of biodegradable sheath fibers

4️⃣ 7. ASANO Fibfrs

Headquarters: Tokyo, Japan
Key Offering: Nylon double covered yarns for high‑performance industrial textiles

ASANO Fibfrs delivers yarns with exceptional tensile strength and abrasion resistance, ideal for conveyor belts, hoses, and filtration fabrics.

Sustainability Initiatives:

• Use of recycled nylon and PET
• Energy‑efficient manufacturing processes
• Participation in Japan’s textile recycling program

3️⃣ 8. Zhejiang Leinuo Textile Technology

Headquarters: Zhejiang, China
Key Offering: Spandex double covered yarns for sportswear and everyday apparel

With one of the largest production capacities in Asia, Zhejiang Leinuo supplies yarns that meet the high volume demands of global apparel brands.

Sustainability Initiatives:

• Water‑recycling systems in production
• Use of renewable energy sources
• Development of low‑VOC dyeing technologies

2️⃣ 9. Furniweb Group

Headquarters: London, UK
Key Offering: Nylon double covered yarns for premium fashion and technical textiles

Furniweb’s yarns are renowned for their smooth finish and high elasticity, catering to luxury apparel and high‑performance sportswear.

Sustainability Initiatives:

• Carbon‑neutral production facilities
• Use of recycled polyester in sheath fibers
• Commitment to circular textile supply chains

1️⃣ 10. Fein‑Elast

Headquarters: Munich, Germany
Key Offering: Narrow elastic tapes and spandex double covered yarns for specialized applications

Fein‑Elast focuses on high‑precision elastic solutions for medical textiles, compression garments, and advanced performance apparel.

Sustainability Initiatives:

• Zero‑emission manufacturing processes
• Use of biodegradable sheath fibers
• Collaboration with EU green textile initiatives

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📈 Market Outlook 2025‑2034

The Double Covered Yarn market is poised for robust growth, driven by the expanding activewear and intimate apparel segments. Forecasts indicate a steady CAGR of 7.1%, with significant volume and value growth expected across all key regions, especially Asia‑Pacific, North America, and Europe. Technological advancements in yarn manufacturing, coupled with increasing consumer demand for sustainable and high‑performance fabrics, will continue to shape the market trajectory.

🌟 Emerging Trends

• Sustainable Yarn Development: Growing demand for recycled and bio‑based double covered yarns as brands prioritize environmental stewardship.
• High‑Performance Innovations: Advanced blends incorporating nanofibers and antimicrobial agents to enhance durability and hygiene.
• Medical and Healthcare Applications: Expansion of compression garments and advanced wound care fabrics leveraging the elasticity of double covered yarns.
• Digitalization of Supply Chains: Integration of IoT and blockchain to ensure traceability, quality, and sustainability across the yarn supply chain.