The Global Elastomer 3D Printing Material Market was valued at USD 196.40 Million in 2023 and is projected to reach USD 819.39 Million by 2032, growing at a remarkable Compound Annual Growth Rate (CAGR) of 17.20% during the forecast period. This explosive growth is being driven by increasing adoption in the automotive and healthcare sectors, a rising demand for customized, flexible parts, and significant advancements in 3D printer technologies tailored for high-performance elastomers.
As industries from medical to aerospace shift towards digital, on-demand manufacturing, the spotlight is on the key material suppliers who are driving innovation, material performance, and application diversity. In this blog, we profile the Top 10 Companies in the Elastomer 3D Printing Material Industry—a mix of chemical giants, pure-play 3D printing specialists, and innovative material scientists shaping the future of flexible, durable additive manufacturing.
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🔟 1. BASF SE
Headquarters: Ludwigshafen, Germany
Key Offering: Ultrasint® TPU, TPU-88A (FDM), Photopolymer Resins
The BASF 3D Printing Solutions division, under its wholly-owned subsidiary BASF Forward AM, is a dominant force in polymer 3D printing, including elastomers. With its deep chemical expertise, BASF develops high-performance thermoplastic polyurethanes (TPUs) for powder bed fusion (SLS) and material extrusion (FDM/FFF) processes, serving demanding industrial applications.
Innovation & Market Strategy:
- Extensive portfolio of certified, ready-to-use TPU powders and filaments.
- Strong focus on material data and process parameter optimization for industrial reliability.
- Strategic partnerships with machine OEMs and service bureaus to create integrated solutions.
9️⃣ 2. 3D Systems Corporation
Headquarters: Rock Hill, South Carolina, USA
Key Offering: Figure 4® RUBBER-65A BLK, Accura® FLEX, DuraForm® Flex (TPU)
3D Systems is a pioneer that provides both advanced 3D printers and the proprietary materials to run them. Its elastomer offerings span from high-resolution, castable wax-like flexibles for vat photopolymerization (SLA/DLP) to durable, granular TPUs for selective laser sintering (SLS), enabling everything from intricate gaskets to functional prototypes.
Innovation & Market Strategy:
- Deep integration of materials with its own printer hardware and software for optimal performance.
- Focus on application-specific solutions, particularly in healthcare (surgical guides, anatomical models) and consumer goods.
- Continuous R&D in biocompatible and sterilizable elastomers.
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8️⃣ 3. Stratasys Ltd.
Headquarters: Rehovot, Israel & Minneapolis, Minnesota, USA
Key Offering: Agilus30™, Digital ABS Plus (simulated flexibility), PolyJet Elastomers
Stratasys is renowned for its PolyJet technology, which can jet multiple materials, including rigid and elastomeric photopolymers, in a single print. Its Agilus30 family offers rubber-like flexibility, durability, and a wide range of shore hardnesses, making it ideal for prototyping overmolded parts, soft-touch grips, and seals without the need for tooling.
Innovation & Market Strategy:
- Market leader in multi-material, full-color 3D printing with elastomeric properties.
- Strong focus on design validation and functional prototyping for automotive, consumer electronics, and packaging.
- Expansion into production applications with validated, consistent material properties.
7️⃣ 4. Henkel AG & Co. KGaA
Headquarters: Düsseldorf, Germany
Key Offering: LOCTITE® 3D IND405 (Flexible), LOCTITE® 3843 (Elastic)
Through its Loctite brand, Henkel has become a major player in industrial-grade photopolymer resins for vat polymerization. Henkel’s elastomeric materials are engineered for high tear strength, elongation at break, and long-term durability, targeting end-use parts in industries like automotive, robotics, and footwear.
Innovation & Market Strategy:
- Rapid expansion of its “Engineered Materials” portfolio tailored for specific mechanical and chemical requirements.
- Open-platform approach, formulating materials compatible with a wide range of third-party DLP and LCD printers.
- Investment in large-format and high-throughput printing solutions for scalable elastomer production.
6️⃣ 5. Carbon, Inc.
Headquarters: Redwood City, California, USA
Key Offering: EPU (Elastic Polyurethane) Series, SIL (Silicone-like) 30
Carbon’s Digital Light Synthesis (DLS) technology and its associated programmable liquid resins have disrupted the market for end-use parts. Carbon’s elastomers, like the EPU 41, are not just for prototypes; they offer the high resilience, energy return, and consistent mechanical properties required for mass-produced items like midsoles, dampeners, and seals.
Innovation & Market Strategy:
- Pioneering “digital manufacturing” with elastomers capable of replacing injection-molded rubber and TPU.
- Deep partnerships with major brands (Adidas, Riddell) to commercialize 3D-printed elastomer products.
- Focus on achieving isotropic properties and production-grade repeatability.
5️⃣ 6. Evonik Industries AG
Headquarters: Essen, Germany
Key Offering: INFINAM® TPE (Thermoplastic Elastomers) for PBF/LS, high-performance polymer powders
As a specialty chemicals leader, Evonik brings sophisticated polymer science to additive manufacturing. Its INFINAM® TPE powders for laser sintering offer excellent powder flow, recyclability, and part properties like flexibility and soft-touch feel, targeting the automotive interior and consumer goods markets.
Innovation & Market Strategy:
- Leveraging decades of expertise in high-performance polymers (PA, PEEK) to develop advanced elastomers.
- Focus on material purity, process stability, and sustainability in its powder production.
- Collaborating across the value chain to qualify materials for specific, demanding industrial applications.
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4️⃣ 7. Formlabs
Headquarters: Somerville, Massachusetts, USA
Key Offering: Flexible 80A Resin, Elastic 50A Resin, Biomedical Elastic Resin
Formlabs democratized professional stereolithography (SLA) printing, and its material ecosystem followed suit. Its elastomeric resins provide accessible, engineering-grade flexibility for desktop printers, widely used by engineers, designers, and dental labs for prototypes, jigs, fixtures, and biocompatible surgical guides.
Innovation & Market Strategy:
- Making high-quality elastomeric printing accessible to a broad user base with its desktop SLA printers.
- Developing specialized, application-tuned materials (e.g., dental, biomedical).
- Strong community and customer-centric development, rapidly iterating based on user feedback.
3️⃣ 8. HP Inc.
Headquarters: Palo Alto, California, USA
Key Offering: HP 3D HR Thermoplastic Elastomer (TPE)
HP’s Multi Jet Fusion (MJF) technology is known for its high productivity and isotropic part quality. The HP 3D HR TPE is a powder designed for MJF, producing durable, flexible parts with excellent rebound and compression set properties. It enables scalable production of complex, lattice-based structures for applications like custom cushioning and sports equipment.
Innovation & Market Strategy:
- Leveraging its industrial printhead expertise to enable voxel-level control in powder bed fusion.
- Focus on the digital manufacturing of flexible parts at volume, bridging prototyping and production.
- Building an open ecosystem of material partners while developing core proprietary materials like its TPE.
2️⃣ 9. EOS GmbH
Headquarters: Krailling, Germany
Key Offering: PrimePart® ST (Elastic Thermoplastic Polyurethane)
EOS is a global leader in industrial SLS/DMLS technology. Its PrimePart ST powdered TPU is engineered specifically for its laser sintering systems, delivering high elasticity, good aging characteristics, and a smooth surface finish. It is a go-to material for functional prototyping and series production of flexible components in automotive and consumer industries.
Innovation & Market Strategy:
- Deep process knowledge integration; materials are optimized for EOS systems’ specific laser parameters and chamber environments.
- Focus on reliability, repeatability, and comprehensive material data sheets for engineering design.
- Strong service and consulting arm to help customers industrialize elastomer AM applications.
1️⃣ 10. Arkema S.A.
Headquarters: Colombes, France
Key Offering: Pebax® Renew elastomer powders (bio-based), specialty polymer powders for SLS
Arkema, through its venture with 3D printing specialist Erpro Group (Sculpteo’s parent company), is advancing sustainable elastomer solutions. Its development of bio-based Pebax® elastomer powders for sintering signifies a push towards high-performance, eco-friendly materials. Arkema’s broader portfolio of high-performance polymers also feeds into advanced elastomer development.
Innovation & Market Strategy:
- Pioneering bio-based and sustainable material solutions for additive manufacturing.
- Leveraging its leadership in specialty materials (PMMA, PVDF, Pebax) to create unique elastomeric blends.
- Strategic positioning in the growing European market for advanced and sustainable industrial materials.
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Elastomer 3D Printing Material Market – View in Detailed Research Report
🚀 Outlook: The Future of Elastomer 3D Printing Is High-Performance and Production-Ready
The elastomer 3D printing market is undergoing a radical transformation. While prototyping remains a key application, the industry is investing heavily in materials engineered for end-use production, multi-material capabilities, and sustainable feedstocks.
📈 Key Trends Shaping the Market:
- Shift from Prototyping to Production: Development of materials with long-term durability, UV stability, and consistent batch-to-batch properties for final parts.
- Expansion of Material Palette: Beyond TPU and TPE, into silicone-like materials, fluoroelastomers (FKM), and tunable-geometry lattices for customized cushioning.
- Sustainability Drive: Growth in bio-based, recycled-content, and readily recyclable elastomer powders and resins.
- Healthcare Dominance: Surging demand for medical-grade, biocompatible, and sterilizable elastomers for prosthetics, orthotics, and surgical tools.
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Elastomer 3D Printing Material Market – View in Detailed Research Report
The companies listed above are not only supplying the materials for innovation—they’re fundamentally enabling the flexible, digital future of manufacturing across every major industry.
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