The Global Carbon Fiber Forming Process Market was valued at USD 23.5 Billion in 2025 and is projected to reach USD 45.2 Billion by 2034, growing at a Compound Annual Growth Rate (CAGR) of 7.3% during the forecast period (2025-2034). This robust growth is being driven by surging demand from the aerospace, automotive, and wind energy sectors for lightweight, high-performance materials, alongside significant technological advancements in automated manufacturing like Automated Fiber Placement (AFP) and Out-of-Autoclave (OOA) processes.

As industries worldwide intensify their focus on sustainability and performance optimization, the spotlight is on the key material science and equipment companies who are pioneering the methods to transform carbon fiber into next-generation components. In this blog, we profile the Top 10 Companies in the Carbon Fiber Forming Process Industry—a mix of integrated material giants, specialized machinery manufacturers, and innovative composite engineering firms driving the future of advanced manufacturing.

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🔟 1. TORAY Industries, Inc.

Headquarters: Tokyo, Japan
Key Offering: Carbon Fiber (TORAYCA®), Prepregs, and Advanced Molding Technologies

TORAY is the world’s largest producer of carbon fiber and a dominant force in the forming process landscape. The company offers a comprehensive portfolio of carbon fiber materials and works closely with OEMs to develop optimized forming processes for applications ranging from aircraft fuselages to automotive body panels. Their expertise spans autoclave curing, resin transfer molding (RTM), and advanced automated layup techniques.

Research & Development Initiatives:

• Continuous development of new carbon fiber grades (e.g., T1100) for higher performance
• Pioneering out-of-autoclave (OOA) prepreg systems to reduce manufacturing costs
• Strategic partnerships with aerospace giants like Boeing and Airbus for next-generation aircraft

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Carbon Fiber Forming Process Market – View in Detailed Research Report

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9️⃣ 2. Hexcel Corporation

Headquarters: Stamford, Connecticut, USA
Key Offering: Carbon Fiber, Reinforcements, Prepregs, Adhesives, and Honeycomb Cores

Hexcel is a leading advanced composites company with a strong focus on aerospace and industrial applications. The company’s forming process expertise is integral to its business, providing customers with material systems specifically engineered for processes like autoclave molding, vacuum bagging, and resin infusion. Hexcel’s HexPly® prepregs are widely used in primary aircraft structures.

Research & Development Initiatives:

• Development of high-performance HexMC® molding compounds for compression molding
• Investment in automated manufacturing technologies and digital solutions
• Focus on sustainable aviation, including R&D for recyclable resin systems

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8️⃣ 3. Solvay (formerly Cytec Industries)

Headquarters: Brussels, Belgium
Key Offering: Specialty Polymers, Composite Materials, and Process Engineering

Solvay’s composite materials division is a global leader in thermoset and thermoplastic matrix systems for carbon fiber. The company provides a wide range of prepregs, resins, and adhesives tailored for various forming processes, including advanced methods like automated tape laying (ATL) and vacuum-assisted resin transfer molding (VARTM).

Research & Development Initiatives:

• Leading the development of thermoplastic composites for high-rate production (e.g., for automotive)
• Innovation in fast-curing epoxy systems to reduce cycle times
• Expanding capabilities in resin infusion processes for large-scale structures like wind turbine blades

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7️⃣ 4. Teijin Carbon

Headquarters: Tokyo, Japan
Key Offering: Tenax® Carbon Fiber, Prepregs, Intermediate Materials

Teijin Carbon is a major global supplier of carbon fiber and intermediate materials. The company is heavily invested in developing forming processes that enable the mass production of carbon fiber composites, particularly for the automotive industry. Their technologies support processes such as compression molding of Sheet Molding Compound (SMC) and prepreg press molding.

Research & Development Initiatives:

• Focus on high-speed compression molding technologies for automotive applications
• Development of carbon fiber SMC for Class A automotive surfaces
• Investment in recycling technologies for carbon fiber composites

Download FREE Sample Report:
Carbon Fiber Forming Process Market – View in Detailed Research Report

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6️⃣ 5. SGL Carbon

Headquarters: Wiesbaden, Germany
Key Offering: Carbon-based Materials, Custom Composite Solutions, Process Development

SGL Carbon is a key player in custom-engineered composite components. The company possesses deep expertise in a variety of forming processes, including filament winding and pultrusion for industrial applications, as well as autoclave processing for aerospace. They are a major supplier of carbon fiber materials for brake discs, battery boxes, and wind energy components.

Research & Development Initiatives:

• Specialization in automated processes like filament winding for pressure vessels
• Development of carbon fiber materials for the fast-growing electric vehicle battery market
• Process optimization for cost-effective serial production in automotive

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5️⃣ 6. Mitsubishi Chemical Carbon Fiber and Composites Inc. (MCCFC)

Headquarters: Tokyo, Japan
Key Offering: Pyrofil® Carbon Fiber, Prepregs, Molding Technologies

Mitsubishi Chemical is a leading integrated manufacturer of carbon fiber and composite materials. The company provides materials and technical support for numerous forming processes, including hand lay-up, prepreg molding, and RTM. They have a strong presence in both aerospace and general industrial markets.

Research & Development Initiatives:

• Development of large-tow carbon fibers for cost-sensitive industrial applications
• Research into carbon fiber thermoplastic composites for high-volume molding
• Collaboration with automotive OEMs to implement carbon fiber in structural parts

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4️⃣ 7. Cannon S.p.A.

Headquarters: Varese, Italy
Key Offering: Composite Processing Equipment (RTM, Compression Molding, Pultrusion)

Cannon is a world-renowned manufacturer of equipment for composites processing. The company provides the machinery that enables key forming processes, including high-pressure RTM (HP-RTM) presses, injection units for resin infusion, and complete pultrusion lines. Their technology is critical for automating and scaling carbon fiber production.

Innovation & Market Leadership:

• Pioneer in HP-RTM technology for fast-cycle automotive parts production
• Supply of turnkey systems for carbon fiber component manufacturing
• Focus on process integration and Industry 4.0 for smart manufacturing

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3️⃣ 8. KraussMaffei Group

Headquarters: Munich, Germany
Key Offering: Injection Molding, Reaction Process Machinery, Automation Systems

KraussMaffei is a leading manufacturer of plastics and composites processing machinery. Their expertise is crucial for forming processes involving carbon fiber-reinforced thermoplastics, which are increasingly used in high-volume applications. The company provides technologies for Long Fiber Injection (LFI) and processing of thermoplastic tapes.

Innovation & Market Leadership:

• Specialist in fiber-reinforced thermoplastic processing for automotive
• Development of integrated production cells for automated composite part manufacturing
• Expertise in the pultrusion process for continuous profile production

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2️⃣ 9. Gurit Holding AG

Headquarters: Wattwil, Switzerland
Key Offering: Composite Engineering, Core Materials, Kitting Services, Prefabricated Parts

Gurit is a specialist in composite engineering and material solutions. The company provides not only core materials and prepregs but also comprehensive engineering services to optimize forming processes for customers, particularly in the wind energy and marine sectors. Their expertise covers infusion, prepreg, and adhesive bonding processes.

Innovation & Market Leadership:

• Leading supplier of core materials and process know-how for wind turbine blade manufacturing
• Development of structural engineering kits and pre-form solutions
• Focus on sustainable and lightweight solutions for marine and industrial applications

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1️⃣ 10. UMATEX (Rosatom State Corporation)

Headquarters: Moscow, Russia
Key Offering: Carbon Fiber, Textiles, and Composite Materials

UMATEX is the leading carbon fiber producer in Russia and the CIS region, playing a strategic role in supplying the domestic aerospace, defense, and industrial sectors. The group is developing integrated capabilities from carbon fiber production to component manufacturing, supporting various forming processes to serve local market needs.

Strategic Initiatives:

• Focus on import substitution and developing a self-sufficient composites industry in Russia
• Investment in expanding carbon fiber production capacity and developing new product grades
• Collaboration with Russian research institutes on advanced manufacturing techniques

Get Full Report Here:
Carbon Fiber Forming Process Market – View in Detailed Research Report

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🏭 Outlook: The Future of Carbon Fiber Forming Is Automated and Sustainable

The carbon fiber forming process market is undergoing a fundamental transformation. While traditional, labor-intensive methods like hand lay-up remain vital for complex, low-volume parts, the industry is rapidly adopting highly automated, high-speed processes to meet the demands of mass markets like automotive and wind energy.

📈 Key Trends Shaping the Market:

• Accelerated adoption of Automated Fiber Placement (AFP) and Automated Tape Laying (ATL) for large aerospace structures
• Growth of high-pressure resin transfer molding (HP-RTM) and compression molding for automotive volume production
• Rise of Out-of-Autoclave (OOA) technologies to reduce energy consumption and costs
• Increasing focus on recycling technologies and sustainable life-cycle management for carbon fiber composites

Get Full Report Here:
Carbon Fiber Forming Process Market – View in Detailed Research Report

The companies listed above are not only supplying critical materials and machinery—they are engineering the manufacturing revolution that will lightweight our vehicles, power our renewable energy systems, and enable the next generation of aerospace innovation.