The Global Aerospace Grade 3D Printing Additive Manufacturing Market was valued at USD 3.5 Billion in 2023 and is projected to reach USD 10.2 Billion by 2030, growing at a Compound Annual Growth Rate (CAGR) of 16.5% during the forecast period (2024–2030). This robust growth is fueled by the escalating demand for lightweight, complex components, the drive for supply chain simplification, and the accelerating certification of additively manufactured parts for critical flight applications.

As the aerospace industry pushes the boundaries of design and efficiency, additive manufacturing (AM) is transitioning from a prototyping tool to a full-scale production solution. In this blog, we profile the Top 10 Companies in the Aerospace Grade 3D Printing Additive Manufacturing Market—a dynamic mix of established industrial giants, specialized technology leaders, and innovative startups that are revolutionizing how aircraft and spacecraft are built.

---

🔟 1. Stratasys Ltd.

Headquarters: Eden Prairie, Minnesota, USA & Rehovot, Israel
Key Offering: FDM® (Fused Deposition Modeling), SAF® (Selective Absorption Fusion) technology for polymers

Stratasys is a pioneer and global leader in polymer 3D printing solutions. Its aerospace-grade offerings include high-performance thermoplastics like ULTEM™ 9085 and ANTERO™ 840CN03, which are certified for use in interior cabin components, ducting, and tooling by major aircraft manufacturers.

Key Aerospace Initiatives:

• Direct partnerships with Airbus, Boeing, and Lockheed Martin for certified production parts

• Development of the SAF technology-powered H350™ printer for mass production of end-use parts

• Extensive material testing and qualification programs for FAA and EASA compliance

Download FREE Sample Report: Aerospace Grade 3D Printing Additive Manufacturing Market – View in Detailed Research Report

---

9️⃣ 2. 3D Systems Corporation

Headquarters: Rock Hill, South Carolina, USA
Key Offering: SLS (Selective Laser Sintering), SLA (Stereolithography), DMP (Direct Metal Printing)

3D Systems provides a comprehensive portfolio of plastic and metal additive manufacturing solutions tailored for aerospace. The company’s Figure 4™ platform and DMP metal printers are used for producing intricate fuel nozzles, structural brackets, and heat exchangers that meet rigorous industry standards.

Key Aerospace Initiatives:

• Collaboration with the U.S. Air Force for rapid aircraft sustainment and part replacement

• Proprietary materials like Accura® AMXD® Black for high-temperature aerospace applications

---

8️⃣ 3. GE Additive (A GE Aerospace Company)

Headquarters: Cincinnati, Ohio, USA
Key Offering: Concept Laser, Arcam EBM (Electron Beam Melting) machines, and AddWorks consulting

GE Additive, born from GE’s internal adoption of AM for its LEAP engine fuel nozzles, is a dominant force in metal aerospace AM. The company not only manufactures advanced machines but also leads by example, producing thousands of flight-critical components annually.

Key Aerospace Initiatives:

• Production of the groundbreaking LEAP engine fuel nozzle, consolidating 20 parts into a single 3D printed component

• Expansion of its Auburn, Alabama facility into a world-class mass production hub for aerospace components

---

7️⃣ 4. EOS GmbH

Headquarters: Krailling, Germany
Key Offering: DMLS (Direct Metal Laser Sintering) and SLS polymer systems

EOS is a German pioneer in industrial 3D printing, known for its reliable and high-precision metal and polymer systems. Its technology is widely used across the European aerospace sector for manufacturing turbine blades, engine components, and custom interior parts.

Key Aerospace Initiatives:

• Strategic partnerships with Airbus Defence and Space and MTU Aero Engines

• Development of high-strength, corrosion-resistant metal alloys specifically for aerospace, such as EOS NickelAlloy IN718

Download FREE Sample Report: Aerospace Grade 3D Printing Additive Manufacturing Market – View in Detailed Research Report

---

6️⃣ 5. SLM Solutions Group AG

Headquarters: Lübeck, Germany
Key Offering: Multi-laser metal LPBF (Laser Powder Bed Fusion) systems (e.g., NXG XII 600)

SLM Solutions specializes in large-format, multi-laser metal 3D printers that enable high-throughput production of massive aerospace components. Their technology is critical for manufacturing large structural parts like bulkheads and landing gear components.

Key Aerospace Initiatives:

• Installation of the 12-laser NXG XII 600 system at customers like Boeing for scaling production

• Focus on process monitoring and quality control software to ensure part integrity for flight

---

5️⃣ 6. Renishaw plc

Headquarters: Wotton-under-Edge, Gloucestershire, UK
Key Offering: RenAM 500 series metal AM systems with integrated metrology

Renishaw brings its world-renowned expertise in precision measurement to the additive manufacturing space. Its RenAM 500 series printers are known for their high accuracy and repeatability, making them suitable for complex, safety-critical aerospace components.

Key Aerospace Initiatives:

• Collaboration with aerospace OEMs on qualifying materials and processes for engine components

• Integration of in-situ process monitoring to detect defects in real-time during builds

---

4️⃣ 7. Voxeljet AG

Headquarters: Friedberg, Germany
Key Offering: Large-format Binder Jetting technology for sand molds and polymer parts

Voxeljet excels in large-scale additive manufacturing, primarily for producing massive sand casting molds and cores used in the investment casting of complex metal aerospace parts. This enables the foundry-based production of large turbine housings and structural elements.

Key Aerospace Initiatives:

• Supplying large-format 3D printed molds to major aerospace foundries

• Development of new binder systems for high-integrity molds capable of casting reactive aerospace alloys like titanium

---

3️⃣ 8. Sciaky Inc.

Headquarters: Chicago, Illinois, USA
Key Offering: EBAM® (Electron Beam Additive Manufacturing) for large metal structures

Sciaky is the leader in Wire-fed Electron Beam Additive Manufacturing, a Directed Energy Deposition (DED) technology. Its systems can produce titanium and other metal structures measuring up to 19 feet long, making it ideal for airframe components and rocket fuselages.

Key Aerospace Initiatives:

• Key supplier for the U.S. Department of Defense and NASA for large-scale aerospace structures

• Patented Interlayer Real-time Imaging and Sensing System (IRISS®) for unparalleled process control

---

2️⃣ 9. Optomec Inc.

Headquarters: Albuquerque, New Mexico, USA
Key Offering: LENS® (Laser Engineered Net Shaping) DED technology and Aerosol Jet® for printed electronics

Optomec specializes in additive repair and hybrid manufacturing. Its LENS technology is extensively used to repair and rebuild high-value turbine blades and other worn aerospace components, while Aerosol Jet is used for printing conformal sensors and antennas directly onto aircraft surfaces.

Key Aerospace Initiatives:

• Providing cost-effective repair solutions for military and commercial jet engine MRO (Maintenance, Repair, and Overhaul)

• Enabling smart structures with embedded sensors for structural health monitoring

---

1️⃣ 10. ExOne (Now part of Desktop Metal)

Headquarters: Pittsburgh, Pennsylvania, USA
Key Offering: Binder Jetting technology for metals and sand

ExOne, now a brand of Desktop Metal, is a pioneer in binder jetting. Its technology enables high-speed production of complex metal parts, which are later sintered to full density. This process is gaining traction for producing non-critical but complex aerospace components in stainless steel and other alloys at scale.

Key Aerospace Initiatives:

• Development of aerospace-qualified metal alloys for the binder jetting process

• Focus on reducing the cost and lead time for production of ducting, brackets, and housings

Get Full Report Here: Aerospace Grade 3D Printing Additive Manufacturing Market – View in Detailed Research Report

---

🚀 Outlook: The Future of Aerospace Manufacturing Is Additive

The aerospace grade additive manufacturing market is at a pivotal inflection point. While prototyping and tooling remain significant applications, the industry is rapidly shifting towards serial production of flight-critical parts, driven by advancements in materials, process control, and regulatory acceptance.

📈 Key Trends Shaping the Market:

• Accelerated certification pathways for AM parts from the FAA, EASA, and other global regulators

• Rise of multi-laser, large-format systems for high-volume production of large components

• Increased adoption of DED technologies for part repair, hybrid manufacturing, and large structural builds

• Growing emphasis on digital twins and in-situ monitoring to ensure 100% part quality and traceability

Get Full Report Here: Aerospace Grade 3D Printing Additive Manufacturing Market – View in Detailed Research Report

The companies listed above are not only manufacturing components—they are fundamentally reshaping the design, production, and maintenance of aerospace vehicles, paving the way for a more efficient and innovative future for aviation and space exploration.