The Global High-temperature Resistant Foam Market was valued at USD 2.87 Billion in 2024 and is projected to reach USD 4.21 Billion by 2030, growing at a Compound Annual Growth Rate (CAGR) of 6.7% during the forecast period (2024–2030). This robust growth is being driven by escalating demand from the aerospace and automotive sectors, stringent fire safety regulations, and the rapid advancement of electric vehicles requiring advanced thermal insulation and fire barrier solutions.

As industries worldwide push the boundaries of performance and safety under extreme conditions, the role of specialized materials becomes paramount. High-temperature resistant foams are critical components in protecting assets, ensuring operational integrity, and enabling next-generation technologies. In this blog, we profile the Top 10 Companies in the High-temperature Resistant Foam Industry—a diverse group of chemical giants and material specialists engineering solutions for a hotter, faster, and safer future.

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🔟 1. BASF SE

Headquarters: Ludwigshafen, Germany
Key Offering: Basotect® Melamine Foam, Elastopor® H Rigid Foam

BASF is a global leader in chemical solutions, and its high-performance foams division is a cornerstone of the market. Its flagship Basotect® melamine foam is renowned for its exceptional heat resistance (up to 240°C continuous use), superb acoustic damping, and excellent flame-retardant properties, making it ideal for aerospace, automotive, and industrial applications.

Innovation & Sustainability Initiatives:

• Development of ultra-lightweight foams for electric vehicle battery pack insulation.
• Focus on reducing the carbon footprint of foam production processes.
• Investment in bio-based and recyclable foam chemistries.

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9️⃣ 2. Armacell International S.A.

Headquarters: Luxembourg, Luxembourg
Key Offering: ArmaFlex® HT (High-Temperature), ArmaForm®

Armacell is a specialist in engineered foams, with a strong focus on insulation. Its high-temperature products, such as ArmaFlex HT elastomeric foam, are designed for applications in industrial pipework, HVAC systems, and engine compartments, offering thermal stability and fire protection up to 150°C.

Innovation & Sustainability Initiatives:

• Expansion of product lines for renewable energy infrastructure.
• Commitment to developing PVC-free and halogen-free foam solutions.
• Global manufacturing footprint to serve diverse regional needs.

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8️⃣ 3. Rogers Corporation

Headquarters: Chandler, Arizona, USA
Key Offering: BISCO® Silicone Foams, PORON® Polyurethane Foams

Rogers Corporation is a premier materials science company, providing high-performance foams for demanding environments. Its BISCO® silicone foams offer outstanding thermal stability, remaining flexible and resilient from -60°C to over 200°C, which is critical for aerospace sealing, gasketing, and cushioning.

Innovation & Sustainability Initiatives:

• Focus on materials for 5G infrastructure and advanced electronics thermal management.
• Development of low-outgassing foams for space and vacuum applications.
• R&D in flame-retardant systems that meet stringent international standards.

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7️⃣ 4. Evonik Industries AG

Headquarters: Essen, Germany
Key Offering: ROHACELL® Polymethacrylimide (PMI) Foam

Evonik is a global leader in specialty chemicals, and its ROHACELL® product line is the industry standard for high-performance structural PMI foam. This rigid foam possesses exceptional heat resistance (over 180°C), high strength-to-weight ratio, and is extensively used as a core material in aircraft and rotor blade composites.

Innovation & Sustainability Initiatives:

• Pioneering closed-loop recycling processes for production waste.
• Developing next-generation foams for lightweight urban air mobility vehicles.
• Expanding applications in the wind energy and marine sectors.

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High-temperature Resistant Foam Market – View in Detailed Research Report

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6️⃣ 5. Wacker Chemie AG

Headquarters: Munich, Germany
Key Offering: SILMORE® Silicone Foams, ELASTOSIL® Foam

Wacker is a leading producer of silicones, and its silicone foam products are critical for high-temperature applications. These foams offer excellent resistance to oxidation, ozone, and UV radiation, maintaining their properties from -50°C to over 200°C, serving automotive, aerospace, and construction industries.

Innovation & Sustainability Initiatives:

• Innovation in liquid silicone rubber (LSR) foams for automated manufacturing.
• Development of softer, more compressible foams for improved sealing.
• Focus on sustainable silicone chemistry and energy-efficient production.

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5️⃣ 6. Sabic (Saudi Basic Industries Corporation)

Headquarters: Riyadh, Saudi Arabia
Key Offering: High-Temperature Polyethylene Foams, NORYL™ Foam Blends

Sabic’s diverse portfolio includes specialty foams engineered for thermal management. Leveraging its expertise in polymers, Sabic develops cross-linked polyethylene (PE) foams and flame-retardant foam compounds that meet the heat and flammability requirements of the transportation and electronics industries.

Innovation & Sustainability Initiatives:

• Investment in chemical recycling to create circular foam feedstocks.
• Development of foam solutions for battery electric vehicle thermal runaway protection.
• Global R&D centers focused on application-specific material development.

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4️⃣ 7. UBE Industries, Ltd.

Headquarters: Tokyo, Japan
Key Offering: UPILEX® Polyimide Foam

UBE Industries is a key player in high-performance polymers, with its UPILEX® polyimide foam standing out for extreme temperature resistance. These foams can withstand continuous use at temperatures exceeding 300°C and offer exceptional fire resistance, making them suitable for aircraft interiors, rail transportation, and industrial insulation.

Innovation & Sustainability Initiatives:

• Focus on lightweighting solutions for Japan’s aerospace and automotive sectors.
• Development of low-smoke, low-toxicity (LSLT) foams for public transportation.
• Strategic partnerships with OEMs for custom foam development.

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3️⃣ 8. Sinoyqx

Headquarters: Suzhou, China
Key Offering: Melamine Foam, Sound Absorption & Thermal Insulation Products

Sinoyqx is a prominent Chinese manufacturer specializing in melamine foam, a material known for its intrinsic fire-resistant properties and thermal stability. The company supplies a significant volume of foam used in building insulation, industrial acoustic panels, and transportation, catering to the growing domestic and Asian markets.

Innovation & Sustainability Initiatives:

• Expansion of production capacity to meet Asia-Pacific demand.
• Cost-effective manufacturing of high-purity melamine foam.
• Development of composite foams with enhanced mechanical properties.

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2️⃣ 9. Puren Gmbh

Headquarters: Wilhelmshaven, Germany
Key Offering: Melamine Resin Foams (PURe FOAM®)

Puren is a specialized European producer of melamine resin foams, marketed under the PURe FOAM® brand. The company focuses on high-purity, open-cell foams that offer superior fire performance (Class A fire rating), heat resistance, and cleaning capabilities, serving the construction, automotive, and cleaning tool sectors.

Innovation & Sustainability Initiatives:

• Expertise in tailoring foam density and cell structure for specific applications.
• Commitment to formaldehyde-free and environmentally friendly foam production.
• Strong focus on technical customer support and application engineering.

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1️⃣ 10. Intec Foams

Headquarters: St. Helens, United Kingdom
Key Offering: Custom-Engineered Polyimide and Silicone Foams

Intec Foams is a specialist manufacturer known for its ability to produce custom-engineered high-temperature foams. The company works closely with clients to develop polyimide and silicone foam solutions for niche applications in aerospace, defense, and high-performance motorsports, where bespoke specifications are required.

Innovation & Sustainability Initiatives:

• Agile manufacturing for prototyping and low-volume, high-value production.
• Expertise in converting foam into finished parts, such as gaskets and seals.
• Focus on stringent quality control for mission-critical applications.

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High-temperature Resistant Foam Market – View in Detailed Research Report

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🌍 Outlook: The Future of High-temperature Resistant Foam Is Smarter and Safer

The high-temperature resistant foam market is undergoing a significant transformation. While traditional thermal insulation remains the core application, the industry is innovating rapidly to meet the demands of electrification, lightweighting, and enhanced fire safety across multiple sectors.

📈 Key Trends Shaping the Market:

• Accelerated adoption in Electric Vehicle (EV) battery packs for thermal insulation and fire barriers.
• Increasing stringency of fire safety regulations in building and construction, and public transport.
• Development of multifunctional foams that combine thermal resistance with acoustic damping and EMI shielding.
• Growing investment in sustainable and recyclable foam chemistries to meet circular economy goals.

Get Full Report Here:
High-temperature Resistant Foam Market – View in Detailed Research Report

The companies listed above are not only supplying essential materials—they are enabling technological progress and building a safer, more efficient industrial landscape.