The Global Polypropylene Foams Market was valued at USD 1016.31 million in 2023 and is projected to reach USD 1234.89 million by 2029, growing at a Compound Annual Growth Rate (CAGR) of 3.30% during the forecast period (2024–2029). This growth is fueled by increasing demand for lightweight, durable materials in the automotive and packaging sectors, coupled with a rising focus on sustainable and recyclable solutions across industries.

As the global economy continues to prioritize efficiency and environmental responsibility, the spotlight is on the key material suppliers who are driving innovation in polymer science and manufacturing. In this blog, we profile the Top 10 Companies in the Polypropylene Foams Industry—a mix of chemical giants, specialized foam producers, and sustainability leaders shaping the future of advanced materials.

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🔟 1. JSP Corporation

Headquarters: Tokyo, Japan
Key Offering: ARPRO® and PLASTIFOAM® Expanded Polypropylene (EPP)

JSP is a global leader in Expanded Polypropylene (EPP) foam technology, renowned for its ARPRO® and PLASTIFOAM® brands. The company’s products are essential for automotive energy management, protective packaging, and consumer goods due to their exceptional impact resistance and recyclability.

Innovation and Sustainability Initiatives:

• Pioneer in bead foam technology with global production facilities

• Strong focus on circular economy with closed-loop recycling programs

• Continuous R&D for enhanced flame retardancy and weight reduction

Download FREE Sample Report:
Global Polypropylene Foams Market – View in Detailed Research Report

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9️⃣ 2. BASF SE

Headquarters: Ludwigshafen, Germany
Key Offering: Neopolen® P Expanded Polypropylene (EPP)

BASF is a leading chemical company with a strong portfolio of polypropylene foam solutions. Its Neopolen® P brand offers excellent thermal insulation, energy absorption, and design flexibility, serving industries from construction to automotive.

Innovation and Sustainability Initiatives:

• Development of foam grades with improved sustainability profiles

• Integration of recycled content into foam production processes

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8️⃣ 3. Kaneka Corporation

Headquarters: Osaka, Japan
Key Offering: Eperan® PP Foam Beads and Sheets

Kaneka specializes in polymer science and produces Eperan® PP foam, known for its light weight, heat resistance, and cushioning properties. The company serves diverse applications including automotive interiors, packaging, and building materials.

Innovation and Sustainability Initiatives:

• Advanced bead foam technology for complex moldings

• Commitment to reducing environmental impact through material innovation

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7️⃣ 4. Hanwha Group

Headquarters: Seoul, South Korea
Key Offering: QPAC® Polypropylene Foam Compounds

Hanwha’s chemical division produces advanced polypropylene foam compounds that offer unique properties for specialized applications. The company focuses on high-performance materials for automotive, electronics, and industrial uses.

Innovation and Sustainability Initiatives:

• Development of engineered foam solutions for specific customer needs

• Investment in sustainable material technologies

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6️⃣ 5. Mitsui Chemicals, Inc.

Headquarters: Tokyo, Japan
Key Offering: TAFMER™ Polypropylene-based Elastomers and Foams

Mitsui Chemicals is a major player in the polypropylene value chain, producing base polymers and specialized foam materials. The company’s expertise in polymer modification enables customized foam solutions for various industry requirements.

Innovation and Sustainability Initiatives:

• Integration of advanced polymer technologies for enhanced foam properties

• Focus on sustainable material development and recycling initiatives

Download FREE Sample Report:
Global Polypropylene Foams Market – View in Detailed Research Report

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5️⃣ 6. Borealis AG

Headquarters: Vienna, Austria
Key Offering: Daploy™ Polypropylene Foam Grades

Borealis is a leading provider of polyolefins and advanced foam solutions. The company’s Daploy™ foam grades are designed for exceptional performance in automotive, packaging, and construction applications, with a strong emphasis on circular economy principles.

Innovation and Sustainability Initiatives:

• Pioneering work in chemical recycling for polypropylene foams

• Development of foam solutions with reduced carbon footprint

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4️⃣ 7. Furukawa Electric Co., Ltd.

Headquarters: Tokyo, Japan
Key Offering: FURUKAWA PP Foam Products

Furukawa Electric manufactures polypropylene foam products for electronic and automotive applications. The company’s foam materials are known for their excellent electrical insulation properties and mechanical strength.

Innovation and Sustainability Initiatives:

• Specialization in foams for high-performance electronic applications

• Continuous improvement in material efficiency and recyclability

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3️⃣ 8. Sonoco Products Company

Headquarters: Hartsville, South Carolina, USA
Key Offering: Protective Packaging Foam Solutions

Sonoco is a global packaging leader with extensive expertise in protective foam solutions. The company develops and manufactures polypropylene foam products designed for optimal cushioning and protection in transportation and storage.

Innovation and Sustainability Initiatives:

• Development of sustainable packaging foam solutions

• Focus on circular economy through recycling and reuse programs

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2️⃣ 9. DS Smith Plc

Headquarters: London, United Kingdom
Key Offering: PROTECTA® Polypropylene Foam Packaging

DS Smith specializes in sustainable packaging solutions, including polypropylene foam products for protective packaging applications. The company’s foam solutions are designed for optimal performance while minimizing environmental impact.

Innovation and Sustainability Initiatives:

• Integration of recycled content in foam production

• Development of lightweight, high-performance packaging solutions

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1️⃣ 10. Pregis LLC

Headquarters: Deerfield, Illinois, USA
Key Offering: Polypropylene Foam Sheets and Rolls

Pregis is a leading provider of protective packaging materials, including a comprehensive range of polypropylene foam products. The company offers innovative foam solutions for various industries, focusing on protection, sustainability, and cost efficiency.

Innovation and Sustainability Initiatives:

• Development of recyclable and reusable foam packaging systems

• Investment in advanced manufacturing technologies for foam production

Get Full Report Here:
Global Polypropylene Foams Market – View in Detailed Research Report

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🌍 Outlook: The Future of Polypropylene Foams Is Smarter and More Sustainable

The polypropylene foams market is undergoing a significant transformation. While traditional applications continue to drive demand, the industry is increasingly focused on advanced material properties, manufacturing technologies, and circular economy principles.

📈 Key Trends Shaping the Market:

• Rising demand for lightweight materials in automotive and aerospace sectors

• Growing emphasis on sustainable and recyclable packaging solutions

• Technological advancements in foam manufacturing processes

• Expansion of application areas in construction and consumer goods

Get Full Report Here:
Global Polypropylene Foams Market – View in Detailed Research Report

The companies listed above are not only supplying essential materials—they’re driving the innovation and sustainability transformation across multiple industries.