The Global Coextruded Profiles Market was valued at approximately USD 28.5 Billion in 2023 and is projected to reach USD 42.1 Billion by 2030, growing at a Compound Annual Growth Rate (CAGR) of 5.7% during the forecast period (2024–2030). This robust expansion is driven by escalating demand from the automotive, construction, and consumer goods sectors, coupled with the accelerating adoption of lightweight, durable, and sustainable multi-material solutions.

As manufacturing evolves toward high-performance materials and circular economy principles, the focus intensifies on the key players who are pushing the boundaries of extrusion technology. In this blog, we profile the Top 10 Companies in the Coextruded Profiles Industry—specialists in polymer science, custom fabrication, and advanced material engineering that are defining the future of complex profile applications.

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🔟 1. Keller Products, Inc.

Headquarters: Manchester, New Hampshire, USA
Key Offering: Custom coextruded plastic profiles, TPE/PC combinations, medical-grade extrusions

Keller Products is a leading innovator in custom coextrusion, serving diverse industries with complex profile designs. The company excels in combining materials like rigid PVC with soft TPEs, creating seals, gaskets, and components with enhanced functionality. Their expertise spans medical devices, electronics, and transportation.

Innovation & Sustainability Initiatives:

• Specialization in hard/soft material combinations for ergonomic applications

• Advanced tooling and prototyping capabilities for custom solutions

• Implementation of recycled content in select profile lines

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Coextruded Profiles Market – View in Detailed Research Report

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9️⃣ 2. Condale Plastics (Extrusion Services)

Headquarters: Worcestershire, United Kingdom
Key Offering: Multi-layer plastic extrusions, UV-stabilized profiles, specialty compounds

Condale Plastics specializes in the coextrusion of complex polymer profiles for architectural, industrial, and consumer applications. The company is known for its ability to process engineering plastics and create profiles with specific weatherability, colorfastness, and mechanical properties.

Innovation & Sustainability Initiatives:

• Expertise in coextruding ASA, PC, and PMMA for long-life outdoor applications

• Focus on reducing material waste through precise process control

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8️⃣ 3. Hi-Tech Extrusions, Inc.

Headquarters: Terryville, Connecticut, USA
Key Offering: Micro-extrusions, multi-durometer profiles, medical and fiber optic components

Hi-Tech Extrusions focuses on technically demanding, small-scale coextrusions. They are a critical supplier to the medical and telecommunications industries, producing profiles with tight tolerances and complex material integrations, such as coextruded conductive and insulating layers.

Innovation & Sustainability Initiatives:

• Leadership in micro-coextrusion for minimally invasive medical devices

• Development of bio-compatible and high-purity material formulations

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7️⃣ 4. DW Plastics

Headquarters: Utah, USA
Key Offering: Custom plastic extrusion, multi-material profiles for fluid handling and automotive

DW Plastics is a major player in custom extrusion, with significant capabilities in coextrusion for demanding environments. Their products are essential in applications requiring chemical resistance and durability, such as fluid transfer systems and automotive components.

Innovation & Sustainability Initiatives:

• Coextrusion of barrier layers for hydrocarbon resistance

• Investment in energy-efficient extrusion lines

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Coextruded Profiles Market – View in Detailed Research Report

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6️⃣ 5. OKE Group GmbH

Headquarters: Wetter, Germany
Key Offering: Precision plastic profiles, soft-touch coextrusions, ESD-safe materials

The OKE Group is a German specialist in high-precision plastic profiles, with advanced coextrusion technology for the automotive, appliance, and furniture industries. They are renowned for creating profiles that combine aesthetic appeal with functional performance, like soft-touch grips integrated with rigid mounts.

Innovation & Sustainability Initiatives:

• Development of mono-material, recyclable coextruded systems

• Use of bio-based TPEs and polymers in select product lines

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5️⃣ 6. United Plastic Components Inc. (UPC)

Headquarters: St. Augustine, Florida, USA
Key Offering: Custom extruded and coextruded components for marine, automotive, and RV sectors

United Plastic Components provides robust coextruded solutions tailored to harsh environments. Their expertise lies in creating profiles that withstand UV radiation, saltwater, and extreme temperatures, making them a preferred partner for the marine and transportation industries.

Innovation & Sustainability Initiatives:

• Specialization in marine-grade polymer coextrusions

• Focus on durability to extend product lifespan and reduce replacement frequency

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4️⃣ 7. HD Plastics

Headquarters: High Point, North Carolina, USA
Key Offering: vinyl extrusions, coextruded seals and trims, custom color matching

HD Plastics is a leader in vinyl coextrusion, particularly for the building and construction sector. They produce a wide array of seals, gaskets, and trim profiles that offer excellent weatherability and energy efficiency for windows, doors, and cladding systems.

Innovation & Sustainability Initiatives:

• Advanced coextrusion for thermal break profiles in energy-efficient fenestration

• Initiatives to incorporate post-industrial recycled vinyl

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3️⃣ 8. Aalborg Gummivarefabrik A/S

Headquarters: Aalborg, Denmark
Key Offering: Rubber and plastic coextrusions, sealing profiles for industrial applications

This Danish company has a long history in rubber and plastic processing, with advanced capabilities in coextruding elastomers with rigid plastics. They serve the industrial, maritime, and pharmaceutical sectors with high-performance sealing and guiding profiles.

Innovation & Sustainability Initiatives:

• Expertise in bonding dissimilar materials like EPDM and Polyamide

• R&D into more easily separable material combinations for end-of-life recycling

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2️⃣ 9. Gemini Group, Inc.

Headquarters: Minneapolis, Minnesota, USA
Key Offering: Custom plastic extrusion, coextruded grips and handles, overmolding services

Gemini Group provides extensive design-through-manufacturing services, with strong coextrusion capabilities for consumer products, tools, and recreational equipment. They specialize in creating profiles that enhance user experience through soft-touch surfaces and ergonomic designs.

Innovation & Sustainability Initiatives:

• Integration of coextrusion with secondary operations like printing and welding

• Exploration of TPEs with high recycled content

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1️⃣ 10. Polymer Vision Technology (PVT)

Headquarters: Elgin, Illinois, USA
Key Offering: High-performance polymer extrusions, multi-layer tubing, custom compounds

Polymer Vision Technology focuses on technically advanced coextrusions, particularly for medical, filtration, and specialty industrial markets. They excel in producing complex profiles with multiple material layers that provide specific barrier properties, lubricity, or chemical resistance.

Innovation & Sustainability Initiatives:

• Development of ultra-clean, medical-grade coextruded tubing

• Process innovations to minimize material usage and scrap generation

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Coextruded Profiles Market – View in Detailed Research Report

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🌍 Outlook: The Future of Coextruded Profiles Is Smarter and More Sustainable

The coextruded profiles market is undergoing a significant transformation. While traditional single-material profiles remain essential, the industry is increasingly investing in multi-functional composites, smart material integrations, and circular design principles.

📈 Key Trends Shaping the Market:

• Rising demand for lightweighting in automotive and aerospace to improve fuel efficiency

• Growth in energy-efficient building systems driving demand for advanced window and door profiles

• Integration of conductive elements and sensors directly into extruded profiles for smart applications

• Strong push toward mono-material and compatible-polymer coextrusions to enhance recyclability

Get Full Report Here:
Coextruded Profiles Market – View in Detailed Research Report

The companies listed above are not only supplying critical components across global industries—they are pioneering the advanced material solutions that will define the next generation of manufactured products.