The Global Reusable Dunnage Market was valued at USD 1.48 Billion in 2024 and is projected to reach USD 2.35 Billion by 2030, growing at a Compound Annual Growth Rate (CAGR) of 7.8% during the forecast period (2024–2030). This robust growth is fueled by increasing logistics automation, stringent sustainability regulations, and the global push for circular economy models across manufacturing and e-commerce sectors.

As supply chains become more complex and environmentally conscious, the focus shifts to packaging solutions that offer durability, cost-efficiency, and reduced environmental impact. In this blog, we profile the Top 10 Companies in the Reusable Dunnage Industry—a group of innovators and established players developing advanced dunnage solutions that protect goods, optimize logistics, and support a sustainable future.

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🔟 1. Sonoco Products Company

Headquarters: Hartsville, South Carolina, USA
Key Offering: Reusable plastic containers, custom-engineered dunnage systems

Sonoco is a global leader in consumer and industrial packaging, with a strong portfolio of reusable dunnage solutions for the automotive, electronics, and consumer goods industries. Their engineered dunnage systems are designed for maximum product protection and supply chain efficiency.

Sustainability Initiatives:

• Commitment to 100% recyclable, reusable, or compostable packaging by 2025

• Lifecycle assessment services to optimize packaging environmental footprint

• Partnerships for closed-loop dunnage recovery and reuse programs

Download FREE Sample Report: Reusable Dunnage Market – View in Detailed Research Report

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9️⃣ 2. ORBIS Corporation (A Menasha Company)

Headquarters: Oconomowoc, Wisconsin, USA
Key Offering: Reusable plastic pallets, containers, dunnage, and logistics services

ORBIS provides a comprehensive range of reusable packaging products and services, helping customers optimize their supply chains from production to point-of-use. Their dunnage solutions are widely used in automotive, food, and retail sectors for secure in-transit product protection.

Sustainability Initiatives:

• Closed-loop packaging pooling services to maximize reuse cycles

• Products made with recycled content and designed for end-of-life recyclability

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8️⃣ 3. Corplex

Headquarters: Eindhoven, Netherlands
Key Offering: Plastic reusable dunnage, custom thermoformed trays and inserts

Corplex specializes in high-performance reusable packaging solutions, particularly for the automotive and electronics industries. Their precision-engineered dunnage is known for durability, lightweight design, and optimal space utilization.

Sustainability Initiatives:

• Focus on lightweighting to reduce transportation carbon footprint

• Development of mono-material dunnage for easier recycling

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7️⃣ 4. Reusable Transport Packaging

Headquarters: Charlotte, North Carolina, USA
Key Offering: Collapsible containers, dunnage dividers, and returnable packaging systems

Reusable Transport Packaging offers innovative solutions that reduce waste and total cost of ownership. Their collapsible dunnage systems are particularly popular for optimizing return logistics and storage space efficiency.

Sustainability Initiatives:

• Design for maximum number of reuse cycles (typically 100+)

• Carbon footprint tracking for packaging lifecycle management

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6️⃣ 5. IFCO Systems

Headquarters: Tampa, Florida, USA
Key Offering: Reusable plastic containers (RPCs) with integrated dunnage solutions

IFCO is the world’s leading provider of reusable packaging solutions for fresh foods and other fast-moving consumer goods. Their RPCs with built-in dunnage features provide excellent product protection while supporting sustainable supply chain practices.

Sustainability Initiatives:

• Global network of washing and redistribution centers

• Documented lifecycle advantages over single-use alternatives

Download FREE Sample Report: Reusable Dunnage Market – View in Detailed Research Report

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5️⃣ 6. Trio-Plastics (A Myers Industries Company)

Headquarters: Ashland, Ohio, USA
Key Offering: Custom thermoformed dunnage, reusable partitions and trays

Trio-Plastics specializes in custom-engineered reusable packaging solutions for industrial applications. Their dunnage products are designed to withstand rigorous supply chain environments while providing superior product protection.

Sustainability Initiatives:

• Use of recycled plastic materials in dunnage manufacturing

• Design optimization for minimum material usage without compromising strength

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4️⃣ 7. Black Rhino (A Protective Packaging Solutions Provider)

Headquarters: Toronto, Ontario, Canada
Key Offering: Custom reusable dunnage, protective packaging systems

Black Rhino provides engineered packaging solutions focused on durability and reusability. Their dunnage systems are particularly valued in aerospace, defense, and high-value industrial sectors where product protection is critical.

Sustainability Initiatives:

• Focus on extended product lifespan through robust design

• Recycling programs for end-of-life dunnage materials

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3️⃣ 8. Plastic Forests

Headquarters: Victoria, Australia
Key Offering: Recycled plastic dunnage products, sustainable packaging solutions

Plastic Forests specializes in creating reusable packaging products from recycled plastics, offering an eco-friendly alternative to traditional dunnage. Their approach supports circular economy principles by keeping plastics in use and out of landfills.

Sustainability Initiatives:

• Manufacturing from 100% recycled plastic materials

• Closed-loop take-back and recycling programs

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2️⃣ 9. Shark-Co Manufacturing

Headquarters: Fort Worth, Texas, USA
Key Offering: Corrugated plastic dunnage, reusable shipping containers

Shark-Co Manufacturing produces durable, lightweight dunnage solutions using corrugated plastic materials. Their products are known for moisture resistance and exceptional durability, making them ideal for multiple reuse cycles across various industries.

Sustainability Initiatives:

• Lightweight design reduces transportation energy consumption

• Products are fully recyclable at end of life

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1️⃣ 10. Dunnage Tek

Headquarters: Brampton, Ontario, Canada
Key Offering: Custom reusable dunnage, foam-based protective systems

Dunnage Tek specializes in engineered foam dunnage solutions that provide superior cushioning and vibration dampening for sensitive products. Their reusable systems are particularly valuable for electronics, medical devices, and automotive components.

Sustainability Initiatives:

• Development of recyclable foam materials for dunnage applications

• Design for disassembly to facilitate material recovery

Get Full Report Here: Reusable Dunnage Market – View in Detailed Research Report

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🌍 Outlook: The Future of Reusable Dunnage Is Smarter and More Circular

The reusable dunnage market is experiencing transformative changes as companies seek to balance operational efficiency with environmental responsibility. While traditional single-use dunnage still dominates certain segments, the industry is rapidly adopting smart, connected solutions that enhance visibility, tracking, and lifecycle management.

📈 Key Trends Shaping the Market:

• Integration of IoT sensors for real-time dunnage tracking and condition monitoring

• Growing regulatory pressure for extended producer responsibility and packaging waste reduction

• Advancements in material science producing lighter, stronger, and more sustainable dunnage options

• Expansion of dunnage-as-a-service models offering packaging pooling and management

Get Full Report Here: Reusable Dunnage Market – View in Detailed Research Report

The companies profiled above are not just manufacturing protective packaging—they’re building the foundation for smarter, more sustainable supply chains worldwide.