The Global Plasma Sprayed Titanium Powder Market was valued at USD 221.8 Million in 2024 and is projected to reach USD 348.9 Million by 2030, growing at a Compound Annual Growth Rate (CAGR) of 7.8% during the forecast period (2024–2030). This robust growth is propelled by escalating demand from the aerospace and medical implant sectors, technological advancements in thermal spray processes, and the increasing adoption of titanium coatings for corrosion resistance and biocompatibility.

As high-performance industries continue to seek materials that offer superior strength, durability, and lightweight properties, the focus intensifies on the key manufacturers and innovators supplying high-purity plasma sprayed titanium powders. In this analysis, we profile the Top 10 Companies in the Plasma Sprayed Titanium Powder Industry—a group of material science leaders and advanced powder producers shaping the future of surface engineering and additive manufacturing.

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🔟 1. Oerlikon Metco

Headquarters: Pfäffikon, Switzerland
Key Offering: MetcoAdd TI-1, Metco 4041TS Plasma Spray Powder

Oerlikon Metco is a global leader in surface solutions and advanced materials, offering a comprehensive portfolio of thermal spray powders. Their plasma sprayed titanium powders are engineered for high deposition efficiency, excellent adhesion, and superior purity, catering to critical applications in aerospace engine components and medical devices.

Innovation & Market Focus:

• Development of spherical titanium powders optimized for additive manufacturing
• Strong R&D focus on feedstock materials for cold spray and HVOF processes
• Strategic partnerships with major aerospace OEMs and MRO providers

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9️⃣ 2. Praxair Surface Technologies (now part of Linde)

Headquarters: Danbury, Connecticut, USA
Key Offering: Ti-6Al-4V Grade 5 Powders, Pure Titanium Powders

Praxair Surface Technologies, now operating under Linde, is a premier supplier of thermal spray materials and coating services. Their high-purity titanium powders are widely used in the aerospace industry for coating compressor blades, vanes, and other gas turbine engine components to enhance performance and extend service life.

Innovation & Market Focus:

• Advanced atomization processes for consistent powder morphology
• Comprehensive quality control systems ensuring aerospace-grade certification
• Global distribution network supporting manufacturing hubs worldwide

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8️⃣ 3. Sandvik Materials Technology

Headquarters: Sandviken, Sweden
Key Offering: Osprey® Ti-6Al-4V Powder, Gas Atomized Titanium Powders

Sandvik is a world-leading manufacturer of advanced stainless steels, special alloys, and metal powders. Their Osprey® titanium powders are produced using advanced gas atomization technology, resulting in highly spherical particles ideal for plasma spraying and additive manufacturing applications across medical and aerospace sectors.

Innovation & Market Focus:

• Proprietary gas atomization technology for superior powder flowability
• Focus on medical-grade titanium powders for orthopedic and dental implants
• Sustainability initiatives in powder production and recycling processes

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7️⃣ 4. H.C. Starck Surface Technology and Ceramic Powders

Headquarters: Munich, Germany
Key Offering: TITAN Grades, Custom Titanium Alloy Powders

H.C. Starck, a subsidiary of Masan High-Tech Materials, is a globally recognized producer of refractory metals and advanced ceramic powders. Their titanium powder division specializes in high-purity materials for thermal spray applications, with a strong presence in the European aerospace and industrial gas turbine markets.

Innovation & Market Focus:

• Development of customized titanium alloy compositions
• Expertise in plasma and HVOF spray parameter optimization
• Strong technical support and application engineering services

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Global Plasma Sprayed Titanium Powder Market – View in Detailed Research Report

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6️⃣ 5. AMETEK Specialty Metal Products

Headquarters: Eighty Four, Pennsylvania, USA
Key Offering: AMPERSINT® Titanium Powders, Custom Alloy Blends

AMETEK Specialty Metal Products is a leading manufacturer of high-purity metal powders for various industrial applications. Their AMPERSINT® titanium powders are engineered for thermal spray processes, offering consistent particle size distribution and excellent metallurgical properties for demanding coating applications.

Innovation & Market Focus:

• Specialization in fine and ultra-fine titanium powders for precision coatings
• Quality systems compliant with aerospace and medical industry standards
• Custom powder development for specific application requirements

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5️⃣ 6. ATI Powder Metals

Headquarters: Pittsburgh, Pennsylvania, USA
Key Offering: ATI TI-6AL-4V Powder, Advanced Titanium Alloys

ATI Powder Metals is a division of Allegheny Technologies Incorporated, specializing in the production of premium metal powders for additive manufacturing and thermal spray applications. Their titanium powders are manufactured using advanced plasma atomization and electrode induction melting gas atomization (EIGA) processes.

Innovation & Market Focus:

• Leading producer of plasma atomized spherical titanium powders
• Strong focus on aerospace and defense applications
• Investment in next-generation powder production technologies

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4️⃣ 7. Hoganas

Headquarters: Hoganas, Sweden
Key Offering: Titanium Powders for Thermal Spray, Custom Alloys

Hoganas, part of the Linde Group’s Surface Technologies business, is one of the world’s largest producers of metal powders. Their titanium powder offerings are designed for thermal spray applications, with a focus on providing consistent quality and performance for critical industrial components.

Innovation & Market Focus:

• Global production footprint with extensive quality assurance capabilities
• Focus on sustainable powder manufacturing processes
• Technical expertise in powder characteristics optimization

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3️⃣ 8. Tekna

Headquarters: Sherbrooke, Quebec, Canada
Key Offering: Tekna TI-101 Powder, Plasma Atomized Titanium Powders

Tekna Advanced Materials is a technology company specializing in the production of high-purity, spherical metal powders using its proprietary plasma technology. Their titanium powders are known for excellent flow characteristics and high purity, making them ideal for demanding plasma spray applications in aerospace and medical industries.

Innovation & Market Focus:

• Pioneer in plasma atomization technology for metal powders
• Focus on high-value applications in additive manufacturing and thermal spray
• Continuous R&D in powder production efficiency and quality enhancement

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2️⃣ 9. Powder Alloy Corporation

Headquarters: Loveland, Ohio, USA
Key Offering: PAC-TI Powders, Custom Titanium Blends

Powder Alloy Corporation specializes in the manufacturing of custom-engineered metal powders for thermal spray and other advanced applications. Their titanium powder products are tailored to meet specific customer requirements for particle size distribution, morphology, and chemical composition.

Innovation & Market Focus:

• Custom powder formulation and blending capabilities
• Strong focus on industrial gas turbine and aerospace components
• Technical support for coating process optimization

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1️⃣ 10. Plasma Powders & Systems Inc.

Headquarters: Allentown, Pennsylvania, USA
Key Offering: PPS Titanium Powders, Thermal Spray Consumables

Plasma Powders & Systems Inc. is a specialized manufacturer of thermal spray powders and systems. Their titanium powder products are designed specifically for plasma spray applications, with a focus on providing cost-effective solutions for industrial wear and corrosion protection coatings.

Innovation & Market Focus:

• Specialization in thermal spray consumables and equipment
• Focus on industrial applications and repair services
• Customer-driven powder development and technical support

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Global Plasma Sprayed Titanium Powder Market – View in Detailed Research Report

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🌍 Outlook: The Future of Plasma Sprayed Titanium Powder Is High-Performance and Application-Specific

The plasma sprayed titanium powder market is experiencing transformative growth as industries increasingly recognize the value of titanium coatings for enhancing component performance and longevity. While traditional applications continue to drive volume, the industry is rapidly advancing toward specialized powder formulations and advanced manufacturing integration.

📈 Key Trends Shaping the Market:

• Growing adoption in additive manufacturing and 3D printing applications
• Increasing demand for medical-grade titanium powders for implant coatings
• Development of nano-structured titanium powders for enhanced coating properties
• Integration of digital technologies for powder quality control and traceability

Get Full Report Here:
Global Plasma Sprayed Titanium Powder Market – View in Detailed Research Report

The companies profiled above are not only supplying critical materials for advanced manufacturing—they’re driving the technological evolution of surface engineering and materials science.