The Global Honeycomb Plastic Market was valued at USD 468.5 Million in 2022 and is projected to reach USD 723.9 Million by 2030, growing at a Compound Annual Growth Rate (CAGR) of 5.7% during the forecast period (2023–2030). This robust growth is primarily fueled by the escalating demand for lightweight, high-strength materials across the aerospace, automotive, and construction sectors, driven by stringent emissions regulations and the pursuit of fuel efficiency.

As industries worldwide intensify their focus on sustainability and performance optimization, the role of advanced core materials becomes paramount. Honeycomb plastics, with their exceptional strength-to-weight ratios, are at the forefront of this transformation. This blog profiles the Top 10 Companies in the Honeycomb Plastic Industry—innovators and manufacturers who are shaping the future of composite materials and lightweight engineering solutions.

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🔟 1. Plascore Inc.

Headquarters: Zeeland, Michigan, USA
Key Offering: Thermoplastic Honeycomb Cores (Polypropylene, Nomex®), Custom Engineered Panels

Plascore is a globally recognized leader in the manufacture of honeycomb core materials. The company specializes in both thermoplastic and composite honeycomb, serving a diverse range of industries from aerospace to marine. Their products are renowned for durability, customizability, and performance in demanding environments.

Innovation and Market Focus:

• Wide range of materials including PPO, PC, and specialty thermoplastics

• Strong focus on aerospace and defense applications

• Custom honeycomb solutions for specific customer requirements

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9️⃣ 2. Hexcel Corporation

Headquarters: Stamford, Connecticut, USA
Key Offering: HexWeb® Honeycomb (Nomex®, Fiberglass, Carbon)

Hexcel is a premier advanced composites company, supplying lightweight honeycomb materials primarily to the aerospace industry. Their HexWeb® honeycomb is a benchmark for high-performance core materials used in aircraft primary and secondary structures, including floors, radomes, and control surfaces.

Innovation and Market Focus:

• Leading supplier to major commercial aerospace OEMs (Airbus, Boeing)

• Extensive R&D in sustainable and high-temperature composite cores

• Global manufacturing footprint ensuring supply chain reliability

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8️⃣ 3. The Gill Corporation

Headquarters: El Monte, California, USA
Key Offering: Aluminum and Aramid Fiber Honeycomb Cores

The Gill Corporation is a major manufacturer of advanced composite materials, including a comprehensive line of honeycomb cores. While known for aluminum honeycomb, their expertise extends to specialized aramid fiber cores used in high-performance applications requiring exceptional impact resistance and fire retardancy.

Innovation and Market Focus:

• Specialization in fire-blocking and energy-absorbing honeycomb designs

• Significant presence in the aerospace interiors market

• Commitment to stringent quality standards (AS9100, ISO 9001)

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7️⃣ 4. Euro-Composites S.A.

Headquarters: Echternach, Luxembourg
Key Offering: Aramid Paper Honeycomb (Nomex®), Specialty Cores

Euro-Composites is a leading European producer of honeycomb core materials, with a strong focus on aerospace. Their core products, made from aramid paper, are extensively used in aircraft flooring, galleys, and partitions, valued for their lightweight and fire-resistant properties.

Innovation and Market Focus:

• Key supplier for the global aerospace interior market

• Continuous development of eco-friendly production processes

• Expansion into rail and marine transportation sectors

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Honeycomb Plastic Market – View in Detailed Research Report

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6️⃣ 5. Corex Honeycomb Ltd.

Headquarters: Corby, United Kingdom
Key Offering: Polypropylene (PP) Honeycomb Core, Design & Fabrication Services

Corex Honeycomb is a specialist in the production of thermoplastic polypropylene honeycomb. Their lightweight and cost-effective cores are widely used in the transportation, construction, and packaging industries, offering an excellent alternative to traditional materials.

Innovation and Market Focus:

• Focus on 100% recyclable polypropylene honeycomb products

• Custom panel fabrication and value-added services

• Growing application in sustainable building systems and furniture

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5️⃣ 6. HONYLITE (Honywell International Inc.)

Headquarters: Charlotte, North Carolina, USA
Key Offering: HONYLITE Honeycomb Core Materials

Honeywell, through its HONYLITE brand, is a significant player in the advanced honeycomb market. Their products are engineered for high-performance applications in aerospace and industrial sectors, leveraging the company’s vast expertise in material science and engineering.

Innovation and Market Focus:

• Integration of smart material technologies into core structures

• Strong focus on weight reduction and fuel savings for aerospace customers

• Global supply chain and technical support network

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4️⃣ 7. Sika AG

Headquarters: Baar, Switzerland
Key Offering: Composite Core Materials, Including Honeycomb for Construction

Sika is a specialty chemicals company with a growing portfolio in composite materials. Their honeycomb solutions are primarily utilized in the construction industry for lightweight facades, doors, and panels, contributing to energy-efficient building envelopes.

Innovation and Market Focus:

• Development of cores for architectural and infrastructure projects

• Focus on sustainability and green building certifications (LEED, BREEAM)

• Synergy with Sika’s extensive adhesive and sealing product lines

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3️⃣ 8. Toray Industries, Inc.

Headquarters: Tokyo, Japan
Key Offering: Carbon Fiber Reinforced Honeycomb Cores, Advanced Composites

Toray Industries, a global leader in carbon fiber production, also supplies advanced honeycomb cores, particularly those reinforced with carbon fiber. These ultra-high-performance cores are critical for applications where maximum stiffness and minimum weight are non-negotiable, such as in satellites, high-end automotive, and sporting goods.

Innovation and Market Focus:

• Pioneering carbon fiber honeycomb for next-generation aerospace structures

• Vertically integrated operations from fiber production to finished core

• Strategic partnerships with global aerospace and automotive leaders

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2️⃣ 9. ROCKWELL Collins (Collins Aerospace, Raytheon Technologies)

Headquarters: Charlotte, North Carolina, USA
Key Offering: Aircraft Interior Honeycomb Panels and Components

As part of Collins Aerospace (Raytheon Technologies), this entity is a major consumer and integrator of honeycomb plastics, particularly for aircraft interiors. They design and manufacture lightweight panels for seating, stowage, and partitions, driving demand for high-quality honeycomb core materials.

Innovation and Market Focus:

• Leading system integrator for commercial and business aircraft interiors

• Focus on passenger experience, durability, and regulatory compliance (FAA, EASA)

• Investment in lightweighting technologies to enhance aircraft efficiency

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1️⃣ 10. LIMITED (SAS Industries)

Headquarters: Enfield, Connecticut, USA
Key Offering: Custom Engineered Honeycomb Cores for Industrial Applications

SAS Industries is a notable manufacturer specializing in custom-designed honeycomb cores. They serve a broad industrial base, providing solutions for material handling, signage, marine, and specialized machinery where a high strength-to-weight ratio is critical.

Innovation and Market Focus:

• High degree of customization for niche industrial applications

• Expertise in large-format and non-standard honeycomb configurations

• Focus on cost-effective solutions for non-aerospace markets

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Honeycomb Plastic Market – View in Detailed Research Report

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🌍 Outlook: The Future of Honeycomb Plastic Is Smarter and More Sustainable

The honeycomb plastic market is experiencing a significant evolution, shifting from being a niche aerospace material to a mainstream solution for lightweighting across multiple industries. While traditional materials like Nomex® and aluminum remain vital, the industry is increasingly investing in thermoplastic honeycombs, recycled content, and bio-based alternatives.

📈 Key Trends Shaping the Market:

• Rising adoption of Polypropylene (PP) Honeycomb in automotive and construction for its recyclability and cost-effectiveness

• Integration of sensor and smart technologies into honeycomb structures for health monitoring

• Stringent global emissions regulations pushing automotive and aerospace OEMs to adopt lightweight composites

• Development of fire-resistant and sustainable core materials to meet new safety and environmental standards

Get Full Report Here:
Honeycomb Plastic Market – View in Detailed Research Report

The companies listed above are not just supplying materials; they are engineering the lightweight backbone for a more efficient and sustainable future across global industries.