The Global FCC Catalyst and Additives Market was valued at USD 3.04 Billion in 2022 and is projected to reach USD 3.54 Billion by 2029, growing at a Compound Annual Growth Rate (CAGR) of 2.2% during the forecast period (2023–2029). This steady growth is underpinned by rising global demand for gasoline, the need for cleaner-burning fuels, and the ongoing modernization of refinery infrastructure worldwide to process heavier, more challenging crude oil feedstocks.

As the refining sector strives for greater efficiency and environmental compliance, the role of advanced catalysts and performance-enhancing additives has become critically important. In this blog, we profile the Top 10 Companies in the FCC Catalyst and Additives Industry—a mix of global chemical giants, specialized technology firms, and regional leaders who are driving innovation and operational excellence in petroleum refining.

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🔟 1. Grace Catalysts Technologies

Headquarters: Columbia, Maryland, USA
Key Offering: FCC Catalysts, Additives (e.g., ZSM-5 for octane enhancement), Technologies

Grace is a world-leading independent supplier of FCC catalysts and licensing technologies. Their innovations are integral to refineries aiming to maximize propylene yield, improve gasoline octane, and process heavy feedstocks, establishing them as a top-tier partner for refining optimization.

Innovation and Market Leadership:

• Pioneer in advanced zeolite technologies for enhanced product selectivity

• Strong R&D focus on resid cracking and sustainability solutions

• Global technical service network supporting refinery operations

Download FREE Sample Report: FCC Catalyst and Additives Market – View in Detailed Research Report

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9️⃣ 2. BASF SE

Headquarters: Ludwigshafen, Germany
Key Offering: Comprehensive FCC Catalyst portfolio, Additives for SO_x/NO_x reduction

BASF’s catalysts division provides a wide array of solutions tailored to various refinery configurations and objectives. Their offerings help refineries meet stringent emission standards while improving the profitability of their FCC units through higher yields and operational stability.

Innovation and Market Leadership:

• Development of multi-functional catalysts for integrated emission control

• Strategic focus on digitalization and data-driven catalyst optimization

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8️⃣ 3. Albemarle Corporation

Headquarters: Charlotte, North Carolina, USA
Key Offering: FCC Catalysts, Hydroprocessing Catalysts, Additives

Albemarle is a major global producer of specialty catalysts, with a significant footprint in the FCC market. Their expertise lies in creating catalysts that deliver superior activity and stability, enabling refineries to process cheaper, heavier crude oils more effectively.

Innovation and Market Leadership:

• Leadership in resid upgrading catalyst technologies

• Commitment to sustainability through catalysts that enable cleaner fuel production

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7️⃣ 4. Johnson Matthey

Headquarters: London, United Kingdom
Key Offering: FCC Catalysts, Additives (e.g., CO promotion, SO_x reduction), Process Technologies

Johnson Matthey brings its deep expertise in catalysis to the refining industry, offering innovative FCC solutions that help clients increase conversion rates, manage impurities, and adapt to evolving fuel specifications.

Innovation and Market Leadership:

• Focus on catalysts that maximize liquid yields from bottom-of-the-barrel feedstocks

• Integrated offering combining catalysts, process design, and technical services

Download FREE Sample Report: FCC Catalyst and Additives Market – View in Detailed Research Report

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6️⃣ 5. JGC C&C

Headquarters: Yokohama, Japan
Key Offering: FCC Catalysts, Specialty Additives

JGC Catalysts and Chemicals Ltd. is a key player, particularly in the Asian market, known for its high-performance catalysts that cater to specific regional refining needs, including those for maximizing distillate yields and handling aromatic-rich feedstocks.

Innovation and Market Leadership:

• Strong presence in the rapidly growing Asia-Pacific refining sector

• R&D focused on catalyst durability and tailored solutions for client-specific challenges

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5️⃣ 6. China Petroleum & Chemical Corporation (Sinopec)

Headquarters: Beijing, China
Key Offering: FCC Catalysts, Additives, Refining Technology

As one of the world’s largest refiners, Sinopec also boasts a substantial catalyst manufacturing arm. It supplies a significant portion of the FCC catalysts used in China’s vast refining industry and is expanding its technological capabilities and global reach.

Innovation and Market Leadership:

• Dominant market share within China, the world’s second-largest refining market

• Increasing investment in R&D for next-generation cracking catalysts

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4️⃣ 7. China National Petroleum Corporation (CNPC)

Headquarters: Beijing, China
Key Offering: FCC Catalysts, Petrochemical Catalysts

CNPC, through its subsidiary PetroChina, is another major force in the catalyst market, supporting its own extensive refining operations and supplying the domestic market. Its research institutes are continuously working on catalyst innovations to improve efficiency and product slates.

Innovation and Market Leadership:

• Vertical integration from catalyst production to large-scale refinery application

• Focus on cost-effective solutions for medium and small-sized refineries

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3️⃣ 8. HCpect (Haldor Topsoe)

Headquarters: Lyngby, Denmark
Key Offering: FCC Additives (SO_x Reduction, Metal Passivation), Catalysts

While Haldor Topsoe is renowned for its hydroprocessing expertise, it also provides critical FCC additives that help refineries combat catalyst poisons like vanadium and nickel and reduce sulfur oxide emissions, thereby extending catalyst life and ensuring regulatory compliance.

Innovation and Market Leadership:

• Specialization in emission control additives for environmental compliance

• Global technical service team providing expert troubleshooting and optimization

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2️⃣ 9. W. R. Grace & Co. (Additional mention for strategic emphasis)

Headquarters: Columbia, Maryland, USA
Key Offering: Advanced Zeolite Catalysts, Additive Packages

Grace’s continued emphasis on research has led to breakthroughs in molecular sieve technology, which are critical for shaping product distribution in the FCC unit towards higher-value products like light olefins and high-octane gasoline components.

Innovation and Market Leadership:

• Sustained investment in proprietary catalyst manufacturing processes

• Leadership in licensing FCC process design and technology

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1️⃣ 10. Other Key Regional and Specialized Players

Headquarters: Various
Key Offering: Niche Catalyst Formulations, Custom Additives

Beyond the global leaders, several regional and specialized manufacturers play a crucial role. These companies often provide tailored solutions, competitive pricing, and agile service, catering to specific regional feedstock characteristics and refinery requirements, particularly in emerging markets.

Market Role:

• Serve specific geographic markets with localized support

• Drive competition and innovation in specialty additive segments

Get Full Report Here: FCC Catalyst and Additives Market – View in Detailed Research Report

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🌍 Outlook: The Future of FCC Catalysts Is Smarter and More Sustainable

The FCC catalyst and additives market is undergoing a significant transformation. While traditional performance metrics like activity and selectivity remain paramount, the industry is increasingly driven by the dual imperatives of sustainability and digital integration.

📈 Key Trends Shaping the Market:

• Shift Towards Heavier Feedstocks: Refineries are processing heavier, higher-sulfur crude oils, demanding more robust and metal-tolerant catalysts.

• Maximizing Petrochemical Feedstocks: Growing demand for propylene and other light olefins is pushing the development of catalysts that shift yield from fuel to chemicals.

• Digitalization and Predictive Analytics: AI and machine learning are being used to optimize catalyst selection, predict performance, and schedule unit maintenance.

• Environmental Regulations: Stricter limits on sulfur and nitrogen oxides are accelerating the adoption of advanced additive packages for emission control.

Get Full Report Here: FCC Catalyst and Additives Market – View in Detailed Research Report

The companies profiled above are not just supplying chemicals; they are providing the essential technological leverage that enables refineries to remain profitable, efficient, and environmentally responsible in a rapidly evolving energy landscape.