The Global Commercial Aircraft Aluminum Castings Market was valued at USD 1721.60 Million in 2023 and is projected to reach USD 2512.06 Million by 2029, growing at a Compound Annual Growth Rate (CAGR) of 6.50% during the forecast period (2023–2029). This robust growth is propelled by the rising production rates of next-generation aircraft, the persistent demand for lightweight and fuel-efficient airframes, and the increasing adoption of advanced casting technologies to meet stringent aerospace safety and performance standards.

As the aviation sector enters a new era of sustainable and efficient air travel, the demand for high-integrity, lightweight structural components is paramount. Aluminum castings are critical for manufacturing complex airframe parts, engine components, and landing gear systems. In this blog, we profile the Top 10 Companies in the Commercial Aircraft Aluminum Castings Industry—a blend of established aerospace suppliers and specialized foundries that are shaping the structural backbone of modern aviation.

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🔟 1. Howmet Aerospace

Headquarters: Pittsburgh, Pennsylvania, USA
Key Offering: Investment Castings, Engine Components, Structural Airframe Castings

Howmet Aerospace, a spin-off from Arconic, is a global leader in advanced engineered solutions for the aerospace and defense industries. The company specializes in high-precision aluminum, titanium, and nickel-based superalloy castings used in jet engines and airframe structures for major OEMs like Airbus, Boeing, and Lockheed Martin.

Innovation & Growth Initiatives:

• Pioneering proprietary casting alloys for enhanced strength-to-weight ratios

• Significant R&D investment in additive manufacturing and digital foundry technologies

• Long-term supply agreements for next-generation aircraft programs

Download FREE Sample Report:
Global Commercial Aircraft Aluminum Castings Market – View in Detailed Research Report

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9️⃣ 2. PCC (Precision Castparts Corp.)

Headquarters: Portland, Oregon, USA
Key Offering: Structural Castings, Fasteners, Forgings, and Engine Components

A Berkshire Hathaway company, PCC is a market leader in complex metal components and products. Its aerospace segment produces large, structural aluminum castings for wing ribs, fuselage frames, and landing gear components, serving as a Tier-1 supplier to virtually all major airframers globally.

Innovation & Growth Initiatives:

• Advanced melting and casting processes for defect-free, high-performance parts

• Vertical integration from raw material to finished machined component

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8️⃣ 3. Consolidated Precision Products (CPP)

Headquarters: Cleveland, Ohio, USA
Key Offering: Aluminum, Magnesium, and Zinc Castings for Aerospace and Defense

CPP is a leading manufacturer of high-integrity castings and machined components. The company’s expertise in sand casting and permanent mold processes makes it a critical supplier for structural airframe parts, actuation systems, and engine nacelles in the commercial aerospace sector.

Innovation & Growth Initiatives:

• Focus on complex, thin-walled castings to reduce aircraft weight

• Expansion of capacity to meet rising demand from narrow-body aircraft production

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7️⃣ 4. Gaona Aero Material

Headquarters: Beijing, China
Key Offering: Aluminum Alloy Castings, Titanium Alloy Products

Gaona Aero Material is a key player in China’s aerospace supply chain, providing essential aluminum castings for both commercial and military aircraft. The company is a major supplier to the Commercial Aircraft Corporation of China (COMAC) for programs like the C919 narrow-body jet.

Innovation & Growth Initiatives:

• Strategic alignment with China’s ambition to become a global aerospace leader

• Investment in advanced vacuum casting technology for premium-quality components

Download FREE Sample Report:
Global Commercial Aircraft Aluminum Castings Market – View in Detailed Research Report

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6️⃣ 5. Zollern

Headquarters: Sigmaringen, Germany
Key Offering: Precision Castings, Drive Technology Components

The Zollern Group is a German family-owned enterprise with a strong presence in aerospace casting. Its foundries produce high-precision aluminum and magnesium castings for critical applications, including flight control systems, landing gear, and engine accessories for European and global aerospace customers.

Innovation & Growth Initiatives:

• Specialization in safety-critical components with stringent certification requirements

• Continuous process automation to ensure consistent quality and precision

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5️⃣ 6. Impro Precision Industries

Headquarters: Hong Kong
Key Offering: Precision Aluminum Die Castings, Machined Components

Impro Precision is a leading global manufacturer of precision components, with a significant footprint in the aerospace market. The company provides complex aluminum die-cast parts for hydraulic systems, actuators, and avionics housings, leveraging its high-volume manufacturing expertise for aerospace applications.

Innovation & Growth Initiatives:

• Expansion of aerospace-grade aluminum casting capacity in its global facilities

• Investment in quality management systems to meet AS9100 aerospace standards

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4️⃣ 7. China Academy of Machinery Science and Technology (CAM)

Headquarters: Beijing, China
Key Offering: Advanced Casting Technology R&D, Prototype Development

As a premier research institution, CAM plays a vital role in developing advanced casting technologies for China’s aerospace industry. It focuses on R&D for new aluminum alloys and casting processes, supporting the indigenous development of commercial aircraft like the ARJ21 and C919.

Innovation & Growth Initiatives:

• Government-backed research into lightweight materials for next-generation aircraft

• Collaboration with academic and industrial partners to commercialize new technologies

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3️⃣ 8. Denison Industries

Headquarters: Marysville, Ohio, USA
Key Offering: Aluminum Sand Castings, Permanent Mold Castings

Denison Industries is a trusted supplier of aluminum castings to the aerospace and defense sectors. The company manufactures a wide range of components, from complex hydraulic valve bodies to structural brackets, utilizing both automated and traditional foundry methods to meet diverse customer specifications.

Innovation & Growth Initiatives:

• Implementation of lean manufacturing principles to improve efficiency and reduce lead times

• Strategic focus on supplying the MRO (Maintenance, Repair, and Overhaul) market

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2️⃣ 9. Arconic

Headquarters: Pittsburgh, Pennsylvania, USA
Key Offering: Aluminum Sheet, Plate, and Extrusions; Precision Castings

While Howmet now handles the engineered products segment, Arconic remains a powerhouse in aluminum rolling and extrusion, supplying materials that are fundamental to the industry. Its legacy in developing high-performance aerospace alloys continues to underpin the production of critical components globally.

Innovation & Growth Initiatives:

• Development of advanced aluminum-lithium alloys for fuselage and wing skins

• Sustainability focus on recycling and reducing the carbon footprint of primary aluminum production

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1️⃣ 10. Other Key Regional Players

Headquarters: Various Global Locations
Key Offering: Niche Casting Solutions, Regional Supply Chain Support

This segment includes a collection of specialized foundries and emerging players across Europe, Asia-Pacific, and North America. These companies often focus on specific casting techniques, such as plaster mold casting for prototypes or supplying the regional MRO market, ensuring a resilient and diversified global supply chain.

Market Role & Characteristics:

• Fill critical niche applications and provide geographical supply chain redundancy

• Often act as Tier-2 or Tier-3 suppliers to the major players listed above

Get Full Report Here:
Global Commercial Aircraft Aluminum Castings Market – View in Detailed Research Report

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✈️ Outlook: The Future of Aircraft Structures is Lightweight and Intelligent

The commercial aircraft aluminum castings market is evolving beyond traditional manufacturing. While aluminum remains the workhorse material for airframes, the industry is embracing digitalization, new alloys, and hybrid manufacturing techniques to achieve unprecedented levels of efficiency and performance.

📈 Key Trends Shaping the Market:

• Accelerated adoption of additive manufacturing (3D printing) for casting prototypes and complex tooling

• R&D into new aluminum-scandium alloys offering superior strength and weldability

• Digital twin technology for simulating casting processes and predicting material behavior

• Increasing demand for large, integrated structural castings to reduce part count and assembly time

Get Full Report Here:
Global Commercial Aircraft Aluminum Castings Market – View in Detailed Research Report

The companies profiled are not only manufacturing critical components—they are enabling the next generation of lighter, more efficient, and sustainable aircraft that will define the future of global air travel.