The Global Spray Polyurethane Foam Market was valued at US$ 1987.2 million in 2023 and is projected to reach US$ 3401.3 million by 2030, growing at a Compound Annual Growth Rate (CAGR) of 7.9% during the forecast period (2023–2030). This growth is driven by rising demand for energy-efficient insulation in construction, expanding residential and commercial building projects worldwide, and the shift toward environmentally friendly materials with low global warming potential (GWP) blowing agents.

As the construction sector evolves to prioritize sustainability, thermal performance, and cost-effectiveness, attention turns to the leading manufacturers who innovate in foam formulations, application technologies, and green production methods. In this blog, we profile the Top 10 Companies in the Spray Polyurethane Foam Industry—a blend of multinational chemical leaders, specialized foam producers, and insulation experts advancing the boundaries of building efficiency and environmental responsibility.

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🔟 1. BASF SE

Headquarters: Ludwigshafen, Germany
Key Offering: Closed-Cell and Open-Cell Spray Polyurethane Foams, including Elastospray and Wallsystem products

BASF stands as a global powerhouse in polyurethane chemistry, providing high-performance spray polyurethane foam solutions for insulation in walls, roofs, and foundations. Their products are widely used in residential, commercial, and industrial applications, offering superior thermal resistance and air sealing properties that reduce energy consumption in buildings.

Sustainability Initiatives:

• Development of foams with hydrofluoroolefin (HFO) blowing agents to lower GWP

• Partnerships with builders for energy-efficient retrofits and new constructions

• Commitment to carbon-neutral production processes by 2030

Download FREE Sample Report: Spray Polyurethane Foam Market – View in Detailed Research Report

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9️⃣ 2. DowDuPont Inc.

Headquarters: Midland, Michigan, USA
Key Offering: Open-Cell and Closed-Cell Spray Foams, such as Great Stuff and Froth-Pak systems

DowDuPont delivers versatile spray polyurethane foam products tailored for professional installers and DIY users, focusing on seamless insulation for attics, crawl spaces, and rim joists. Their solutions enhance building envelopes by minimizing heat loss and improving moisture resistance, supporting long-term durability in diverse climates.

Sustainability Initiatives:

• Innovation in low-emission foams compliant with stringent environmental regulations

• Collaborations with architects to integrate foams into green building certifications like LEED

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8️⃣ 3. Honeywell International Inc.

Headquarters: Charlotte, North Carolina, USA
Key Offering: Closed-Cell Spray Polyurethane Foam, including L’Lastic and Solstice products

Honeywell excels in advanced insulation materials, offering spray foams that provide high R-value per inch and structural support. Their technologies are applied in commercial roofing and wall systems, helping to achieve energy codes and reduce operational costs for building owners through efficient thermal barriers.

Sustainability Initiatives:

• Utilization of next-generation blowing agents like HFO-1234ze for reduced environmental impact

• Support for energy retrofitting programs in urban developments

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7️⃣ 4. Huntsman Corporation (Demilec)

Headquarters: The Woodlands, Texas, USA
Key Offering: Spraytite and Heatlok Soy-based Open-Cell and Closed-Cell Foams

Huntsman, through its Demilec division, specializes in bio-based spray polyurethane foams derived from renewable resources like soy oil, catering to eco-conscious builders in residential and light commercial sectors. These products deliver excellent soundproofing alongside insulation, expanding their use in noise-sensitive environments.

Sustainability Initiatives:

• Incorporation of renewable content to decrease reliance on petroleum-based materials

• Goal to produce 5% bio-content in all foams by 2025

Download FREE Sample Report: Spray Polyurethane Foam Market – View in Detailed Research Report

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6️⃣ 5. Johns Manville

Headquarters: Denver, Colorado, USA
Key Offering: Corbond and Getac Open-Cell and Closed-Cell Spray Polyurethane Foams

Johns Manville provides comprehensive insulation solutions, with spray polyurethane foams designed for high-performance applications in continuous insulation systems. Their products are engineered for ease of installation and compatibility with various substrates, making them a preferred choice for contractors seeking reliable results.

Sustainability Initiatives:

• Formulations that contribute to energy savings and reduced carbon footprints in buildings

• Certifications for low-VOC emissions to improve indoor air quality

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5️⃣ 6. Accella Performance Materials

Headquarters: Alpharetta, Georgia, USA
Key Offering: BioBased and Premium Closed-Cell Spray Polyurethane Foams

Accella leads in sustainable foam technologies, supplying products that combine high thermal efficiency with bio-derived components. Their foams are utilized in roofing, walls, and under-slab applications, helping to meet rigorous energy standards while supporting the push for greener construction practices.

Sustainability Initiatives:

• Over 20% renewable content in select foam lines

• Expansion of production capacity for low-GWP products targeting 2030 goals

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4️⃣ 7. Lapolla Industries Inc.

Headquarters: Houston, Texas, USA
Key Offering: Airseal and Foam-Lok Open-Cell and Closed-Cell Foams

Lapolla Industries focuses on user-friendly spray foam systems that seal air leaks and insulate effectively, serving a broad range of projects from homes to industrial facilities. Their emphasis on precision application equipment ensures consistent performance and minimal waste during installation.

Sustainability Initiatives:

• Development of foams that enhance building energy ratings

• Training programs for installers to promote best practices in sustainable building

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3️⃣ 8. Henry Company

Headquarters: El Segundo, California, USA
Key Offering: Blueskin and Henry 985 Spray Polyurethane Foam Insulation

Henry Company offers integrated building solutions, with spray polyurethane foams that provide waterproofing and insulation in one step for foundations and exterior walls. Their products are particularly valued in regions prone to moisture, offering protection against water intrusion while maintaining thermal integrity.

Sustainability Initiatives:

• Innovation in multi-functional foams to reduce material use

• Compliance with evolving building codes for energy conservation

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2️⃣ 9. Isothane Ltd.

Headquarters: Blackburn, United Kingdom
Key Offering: Isothane GD-61 Closed-Cell Spray Polyurethane Foam

Isothane specializes in European-market spray foams, delivering high-density closed-cell products for cavity wall and roof insulation. Their solutions are optimized for cold climates, providing robust thermal barriers that comply with EU energy directives and support passive house standards.

Sustainability Initiatives:

• Use of zero-ODP blowing agents aligned with Montreal Protocol standards

• Research into recyclable foam components for circular economy

Download FREE Sample Report: Spray Polyurethane Foam Market – View in Detailed Research Report

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1️⃣ 10. Specialty Products Inc.

Headquarters: Lake Forest, California, USA
Key Offering: Neopor and Foam Sciences Spray Polyurethane Foam Systems

Specialty Products Inc. innovates in custom foam formulations, offering spray polyurethane foams for specialty applications like marine and automotive insulation. As a leader in R&D, they develop foams with enhanced fire resistance and acoustic properties, broadening the material’s utility beyond traditional construction.

Sustainability Initiatives:

• Advanced formulations with reduced environmental impact

• Collaborations with industry for foam recycling and waste reduction

Get Full Report Here: Spray Polyurethane Foam Market – View in Detailed Research Report

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🌍 Outlook: The Future of Spray Polyurethane Foam Is Greener and More Efficient

The spray polyurethane foam market is experiencing transformative changes. Although traditional formulations remain prevalent, the sector is channeling significant resources into eco-friendly alternatives, advanced application methods, and formulations with lower environmental footprints to meet global sustainability targets.

📈 Key Trends Shaping the Market:

• Expansion of production capacities for HFO-based and bio-derived foams in North America, Europe, and Asia-Pacific

• Stricter regulations mandating low-GWP materials and energy-efficient building standards by 2030

• Integration of digital tools for precise foam application and performance monitoring

• Strategic alliances between manufacturers, builders, and governments to promote green insulation adoption

Get Full Report Here: Spray Polyurethane Foam Market – View in Detailed Research Report

The companies highlighted here are not only insulating modern structures—they are pioneering the sustainable evolution of the building industry.

The USA market for Global Spray Polyurethane Foam market is estimated to increase from USD million in 2022 to reach USD million by 2030, at a CAGR during the forecast period of 2023 through 2030.

The China market for Global Spray Polyurethane Foam market is estimated to increase from USD million in 2022 to reach USD million by 2030, at a CAGR during the forecast period of 2023 through 2030.

The Europe market for Global Spray Polyurethane Foam market is estimated to increase from USD million in 2022 to reach USD million by 2030, at a CAGR during the forecast period of 2023 through 2030.

This growth trajectory underscores the market’s resilience and potential, fueled by urbanization, stricter energy codes, and a collective push toward net-zero buildings. Stakeholders in construction, manufacturing, and policy-making stand to benefit from these advancements, as spray polyurethane foam becomes integral to efficient, durable, and planet-friendly infrastructure. Looking ahead, continued innovation in material science will likely address remaining challenges like cost barriers and installation training, unlocking even broader adoption across emerging economies.

In the competitive landscape, these top players differentiate through product quality, R&D investment, and customer support. For instance, BASF’s global reach allows it to tailor solutions for varied regional needs, while smaller innovators like Isothane focus on niche markets with specialized performance. This diversity strengthens the overall industry, ensuring options for every project scale and requirement.

Furthermore, the emphasis on sustainability is not merely a trend but a necessity, as governments worldwide implement incentives for green materials. Programs like the U.S. Inflation Reduction Act and EU Green Deal are accelerating foam adoption by subsidizing energy-efficient retrofits. However, challenges such as raw material price volatility and skilled labor shortages persist, prompting companies to invest in automation and supply chain resilience.

Overall, the spray polyurethane foam sector’s outlook remains positive, with projections indicating sustained double-digit growth in key applications like residential insulation, which accounts for a significant market share. Commercial and industrial segments are also expanding, driven by the need for high-performance envelopes in warehouses and factories. As technology evolves, we can expect foams that offer additional benefits, such as integrated smart sensors for real-time energy monitoring.

For those navigating this dynamic market, understanding the roles of these leading companies provides valuable insights into partnerships, supply chains, and investment opportunities. Whether you’re a builder seeking reliable suppliers or an investor eyeing growth sectors, the innovations from these firms are set to redefine insulation standards for decades to come.