The Global Biodegradable Foam Sheets Market was valued at USD 1.05 Billion in 2023 and is projected to reach USD 2.78 Billion by 2030, growing at a Compound Annual Growth Rate (CAGR) of 14.8% during the forecast period (2023–2030). This growth is being driven by rising environmental concerns, stringent regulations on single-use plastics, expanding e-commerce and logistics sectors, and the increasing demand for eco-friendly packaging solutions in industries like food, healthcare, and consumer goods.

As industries worldwide shift toward sustainable practices to reduce plastic waste and carbon footprints, the focus turns to innovative materials that break down naturally without harming the environment. Biodegradable foam sheets, made from plant-based or renewable resources, offer lightweight, protective cushioning that decomposes over time. In this blog, we profile the Top 10 Companies in the Biodegradable Foam Sheets Industry—a blend of material innovators, packaging specialists, and sustainability pioneers who are redefining protective solutions for a greener future.

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🔟 1. Synbra Technology

Headquarters: Delfgauw, Netherlands
Key Offering: BioFoam sheets from expanded polystyrene alternatives, starch-based foams

Synbra Technology stands as a pioneer in the development of biodegradable foam solutions, particularly through its BioFoam technology that replaces traditional polystyrene with fully compostable alternatives. The company supplies foam sheets widely used in protective packaging for electronics, fragile goods, and industrial applications, serving clients across Europe and North America. With a strong emphasis on circular economy principles, Synbra’s products are designed to biodegrade in industrial composting facilities, reducing landfill contributions significantly.

Sustainability Initiatives:

• Investment in R&D for 100% bio-based expandable materials

• Partnerships with brands to transition from EPS to biodegradable options

• Certification under EU composting standards for all BioFoam products

Download FREE Sample Report: Biodegradable Foam Sheets Market – View in Detailed Research Report

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9️⃣ 2. Novamont S.p.A.

Headquarters: Novara, Italy
Key Offering: Mater-Bi biodegradable foam sheets, starch and vegetable oil-based foams

Novamont is a global leader in bioplastics, offering biodegradable foam sheets under its Mater-Bi range that are ideal for cushioning in logistics and medical packaging. These sheets provide excellent shock absorption and are certified to degrade in both soil and marine environments, making them suitable for diverse applications. The company’s commitment to innovation has positioned it as a key supplier to major retailers and manufacturers looking to achieve sustainability goals.

Sustainability Initiatives:

• Development of fully renewable foam compositions

• Collaborations with agricultural sectors for bio-feedstock sourcing

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8️⃣ 3. BioPak Australia

Headquarters: Melbourne, Australia
Key Offering: Plant-based foam sheets for packaging, compostable protective materials

BioPak specializes in sustainable packaging solutions, including biodegradable foam sheets derived from sugarcane and plant fibers, primarily for the foodservice and logistics industries. Their products offer robust protection against impacts while being home-compostable, appealing to businesses in Asia-Pacific aiming for zero-waste operations. BioPak’s growth is fueled by Australia’s strict plastic bans, prompting wider adoption in export markets.

Sustainability Initiatives:

• Zero-waste manufacturing processes

• Supply chain transparency for carbon footprint reduction

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7️⃣ 4. Green Cell Foam

Headquarters: Kent, Washington, USA
Key Offering: Mushroom-based mycelium foam sheets, biodegradable alternatives to EPS

Green Cell Foam innovates with mycelium-grown foam sheets that naturally decompose in weeks, targeting applications in custom packaging and dunnage for electronics and furniture. As a U.S.-based company, they cater to North American markets where environmental regulations are tightening, offering products that are grown rather than manufactured traditionally, thus lowering energy use in production.

Sustainability Initiatives:

• Biological farming integration for material growth

• Goal to eliminate synthetic foams entirely by 2026

Download FREE Sample Report: Biodegradable Foam Sheets Market – View in Detailed Research Report

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6️⃣ 5. American Excelsior Company

Headquarters: Arlington, Texas, USA
Key Offering: Curlex biodegradable foam sheets, cellulose-based erosion control and packaging

American Excelsior has long been a provider of natural fiber-based foams, with their biodegradable sheets used extensively in manufacturing and logistics for cushioning heavy machinery and consumer products. These sheets, made from recycled paper and wood fibers, offer high resilience and are fully compostable, supporting U.S. industries transitioning to green materials.

Sustainability Initiatives:

• Utilization of 100% recycled content

• Certifications from ASTM for biodegradation rates

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5️⃣ 6. Signode Industrial Group LLC

Headquarters: Chicago, Illinois, USA
Key Offering: Eco-friendly foam sheets for industrial packaging, starch and PLA blends

Signode, a global packaging leader, produces biodegradable foam sheets that integrate seamlessly into automated strapping and wrapping systems, serving manufacturing and logistics sectors worldwide. Their solutions emphasize durability for transport while ensuring rapid decomposition, helping clients meet corporate sustainability targets without operational disruptions.

Sustainability Initiatives:

• Development of recyclable and biodegradable hybrid materials

• Global expansion of green packaging lines

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4️⃣ 7. Laural Packaging

Headquarters: Portland, Oregon, USA
Key Offering: Custom biodegradable foam sheets, bio-based protective inserts

Laural Packaging specializes in tailored biodegradable foam solutions for e-commerce and retail, using materials like PLA and starch to create lightweight, shock-absorbent sheets. Operating primarily in North America, they focus on small to medium businesses seeking cost-effective green alternatives, with a track record of reducing client plastic usage by up to 70%.

Sustainability Initiatives:

• Local sourcing to minimize carbon footprint

• Product lifecycle assessments for continuous improvement

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3️⃣ 8. TRANSPAK

Headquarters: Los Angeles, California, USA
Key Offering: Biodegradable foam sheets for electronics and medical device packaging

TRANSPAK provides specialized biodegradable foam sheets that meet stringent ESD protection standards while being environmentally degradable, catering to high-tech and healthcare industries. Their products are engineered for precision cushioning, ensuring safe transit of sensitive items across global supply chains.

Sustainability Initiatives:

• Integration of biodegradable additives in foam formulations

• Compliance with ISO 14001 environmental management

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2️⃣ 9. Reedy Chemical Foam

Headquarters: Belen, New Mexico, USA
Key Offering: Specialty biodegradable foam sheets, chemical foaming agents for eco-foams

Reedy Chemical Foam excels in developing foaming technologies for biodegradable sheets, supplying raw materials and finished products to manufacturers in automotive and packaging sectors. Based in the U.S., they emphasize chemical innovations that enable efficient production of compostable foams with superior properties.

Sustainability Initiatives:

• R&D focus on low-emission foaming processes

• Support for industry-wide adoption of green chemicals

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1️⃣ 10. Ecovative Design

Headquarters: Green Island, New York, USA
Key Offering: MycoComposite foam sheets, mycelium-based biodegradable packaging

Ecovative Design leads the market with its mushroom-derived foam sheets, offering a fully natural, biodegradable option for protective packaging in consumer goods and electronics. Their products grow in days using agricultural waste, providing a carbon-negative solution that rivals petroleum-based foams in strength and versatility, with global distribution to major brands.

Sustainability Initiatives:

• Use of waste materials as substrates for growth

• Scalable facilities for mass production of green foams

Get Full Report Here: Biodegradable Foam Sheets Market – View in Detailed Research Report

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🌍 Outlook: The Future of Biodegradable Foam Sheets Is Greener and More Innovative

The biodegradable foam sheets market is experiencing transformative growth. While conventional foams persist in cost-sensitive applications, investments in bio-based technologies, regulatory support, and consumer demand for sustainability are propelling the sector forward. Companies are pouring resources into enhancing material properties, scalability, and affordability to capture larger shares.

📈 Key Trends Shaping the Market:

• Expansion of bio-feedstock sourcing in Asia and Europe

• Mandates for biodegradable materials in packaging by 2030

• Advancements in 3D printing for custom foam designs

• Cross-industry collaborations for circular economy models

Get Full Report Here: Biodegradable Foam Sheets Market – View in Detailed Research Report

The companies profiled here are not only providing protective packaging—they’re leading the sustainable revolution in materials science, ensuring a lighter environmental impact for future generations.