Top 10 Companies in the Elastomer 3D Printing Material Market (2025): Innovators Revolutionizing Flexible Additive Manufacturing

In Business Insights
October 02, 2025

The global Elastomer 3D Printing Material market was valued at US$ 250 million in 2022 and is projected to reach US$ 750 million by 2030, growing at a Compound Annual Growth Rate (CAGR) of 14.8% during the forecast period (2023–2030). This growth is being driven by the rising demand for flexible, durable components in industries like automotive and healthcare, advancements in multi-material 3D printing technologies, and the increasing adoption of customizable elastomer solutions for prototyping and production across sectors such as consumer goods and aerospace.

The USA market for Global Elastomer 3D Printing Material market is estimated to increase from USD 80 million in 2022 to reach USD 250 million by 2030, at a CAGR of 15.2% during the forecast period of 2023 through 2030.

The China market for Global Elastomer 3D Printing Material market is estimated to increase from USD 50 million in 2022 to reach USD 180 million by 2030, at a CAGR of 17.1% during the forecast period of 2023 through 2030.

The Europe market for Global Elastomer 3D Printing Material market is estimated to increase from USD 70 million in 2022 to reach USD 200 million by 2030, at a CAGR of 14.0% during the forecast period of 2023 through 2030.

Durable elastomer 3D printed parts elongate and compress, each one printed directly from advanced series for superior reliability and repeatability.

This report aims to provide a comprehensive presentation of the global market for Elastomer 3D Printing Material, with both quantitative and qualitative analysis, to help readers develop business/growth strategies, assess the market competitive situation, analyze their position in the current marketplace, and make informed business decisions regarding Elastomer 3D Printing Material. This report contains market size and forecasts of Elastomer 3D Printing Material in global, including the following market information:

  • Global Elastomer 3D Printing Material Market Revenue, 2018-2023, 2024-2030, ($ millions)
  • Global Elastomer 3D Printing Material Market Sales, 2018-2023, 2024-2030, (Tons)
  • Global top five Elastomer 3D Printing Material companies in 2022 (%)

The U.S. Market is Estimated at $80 Million in 2022, While China is Forecast to Reach $180 Million.

TPU Material Segment to Reach $300 Million by 2030, with a 15% CAGR in next six years.

The global key manufacturers of Elastomer 3D Printing Material include BASF, 3D Systems, CARBON INC, Henkel Adhesives, Formlabs, Stratasys, Evonik, HP and Proto Labs, etc. in 2022, the global top five players have a share approximately 45% in terms of revenue.

We surveyed the Elastomer 3D Printing Material manufacturers, suppliers, distributors and industry experts on this industry, involving the sales, revenue, demand, price change, product type, recent development and plan, industry trends, drivers, challenges, obstacles, and potential risks.

Total Market by Segment:
Global Elastomer 3D Printing Material Market, by Type, 2018-2023, 2024-2030 ($ Millions) & (Tons)
Global Elastomer 3D Printing Material Market Segment Percentages, by Type, 2022 (%)

  • TPU Material
  • TPV Material
  • SBR Material
  • Other

Global Elastomer 3D Printing Material Market, by Application, 2018-2023, 2024-2030 ($ Millions) & (Tons)
Global Elastomer 3D Printing Material Market Segment Percentages, by Application, 2022 (%)

  • Automotive
  • Consumer Goods
  • Medical & Dental
  • Aerospace & Defense
  • Others

Global Elastomer 3D Printing Material Market, By Region and Country, 2018-2023, 2024-2030 ($ Millions) & (Tons)
Global Elastomer 3D Printing Material Market Segment Percentages, By Region and Country, 2022 (%)

  • North America (United States, Canada, Mexico)
  • Europe (Germany, France, United Kingdom, Italy, Spain, Rest of Europe)
  • Asia-Pacific (China, India, Japan, South Korea, Australia, Rest of APAC)
  • The Middle East and Africa (Middle East, Africa)
  • South and Central America (Brazil, Argentina, Rest of SCA)

Competitor Analysis
The report also provides analysis of leading market participants including:

  • Key companies Elastomer 3D Printing Material revenues in global market, 2018-2023 (Estimated), ($ millions)
  • Key companies Elastomer 3D Printing Material revenues share in global market, 2022 (%)
  • Key companies Elastomer 3D Printing Material sales in global market, 2018-2023 (Estimated), (Tons)
  • Key companies Elastomer 3D Printing Material sales share in global market, 2022 (%)

Further, the report presents profiles of competitors in the market, key players include:

  • BASF
  • 3D Systems
  • CARBON INC
  • Henkel Adhesives
  • Formlabs
  • Stratasys
  • Evonik
  • HP
  • Proto Labs
  • EOS

As the additive manufacturing sector advances with a focus on flexible and resilient materials, attention turns to the material developers who are pushing the boundaries of elastomer applications in 3D printing. These companies are innovating to meet demands for parts that can withstand stretching, compression, and environmental stresses. In this blog, we profile the Top 10 Companies in the Elastomer 3D Printing Material Industry—a blend of chemical leaders, 3D printing specialists, and material science experts redefining possibilities in global manufacturing.


🔟 1. BASF SE

Headquarters: Ludwigshafen, Germany
Key Offering: Ultrasint TPU elastomers, Infinergy flexible foams for 3D printing

BASF stands as a global leader in chemical innovation, with its Forward AM division providing high-performance elastomer materials tailored for industrial 3D printing. These materials support laser sintering and other additive processes, enabling the production of flexible prototypes and end-use parts for automotive and consumer sectors. Because of their focus on sustainable formulations, BASF’s elastomers reduce waste in manufacturing while enhancing part durability.

Furthermore, BASF collaborates with printer manufacturers to optimize material compatibility, ensuring seamless integration into existing workflows. Their elastomers exhibit excellent mechanical properties, such as high elongation at break, making them ideal for applications requiring shock absorption.

Key Innovations:

  • Development of bio-based TPU variants for reduced carbon footprint
  • Partnerships with OEMs to certify materials for aerospace-grade flexibility
  • Investment in R&D for multi-material printing capabilities

Download FREE Sample Report: Elastomer 3D Printing Material Market – View in Detailed Research Report


9️⃣ 2. 3D Systems Corporation

Headquarters: Rock Hill, South Carolina, USA
Key Offering: Figure 4 ELASTIC 50A resin, flexible SLA materials

3D Systems has long been at the forefront of additive manufacturing, offering elastomer resins that deliver rubber-like properties through stereolithography and other resin-based technologies. Their materials are widely used in medical device prototyping, where flexibility and biocompatibility are crucial. The company’s extensive portfolio allows for rapid iteration in design, helping engineers test complex geometries without traditional molding constraints.

However, what sets 3D Systems apart is their emphasis on scalability, from desktop printers to production-scale systems. This approach supports industries transitioning from prototypes to high-volume manufacturing of elastomer parts.

Key Innovations:

  • Advanced curing technologies for improved tear resistance
  • Integration with healthcare standards for biocompatible elastomers

8️⃣ 3. CARBON INC

Headquarters: Redwood City, California, USA
Key Offering: EPU 40 elastomer resin, DLS printing technology

CARBON INC leverages its Digital Light Synthesis platform to produce elastomer parts with exceptional speed and detail. Their materials mimic the elasticity of traditional rubbers, finding applications in footwear and consumer goods where comfort and resilience matter. The continuous production process enables faster time-to-market, which is vital in competitive sectors like automotive design.

In addition, CARBON’s focus on tunable mechanical properties allows users to customize hardness and flexibility, addressing specific end-user needs. This customization drives adoption in emerging markets like personalized medical devices.

Key Innovations:

  • High-throughput printing for mass customization of flexible parts
  • Collaborations with brands for sustainable elastomer formulations

7️⃣ 4. Henkel Adhesives

Headquarters: Düsseldorf, Germany
Key Offering: Loctite 3D IND405, flexible photopolymer resins

Henkel brings its adhesive expertise to 3D printing materials, developing elastomer resins that bond well with other substrates for hybrid assemblies. These are particularly useful in automotive applications, such as seals and gaskets, where flexibility meets structural integrity. Henkel’s materials support vat polymerization methods, offering clarity and elasticity for optical and functional parts.

The company’s global reach ensures reliable supply chains, while their R&D investments address challenges like material recyclability in additive processes.

Key Innovations:

  • Clear elastomer resins for transparent prototypes
  • Adhesion-enhancing formulations for multi-material prints

Download FREE Sample Report: Elastomer 3D Printing Material Market – View in Detailed Research Report


6️⃣ 5. Formlabs Inc.

Headquarters: Somerville, Massachusetts, USA
Key Offering: Flexible 80A resin, SLA-compatible elastomers

Formlabs democratizes access to high-quality 3D printing with affordable yet precise elastomer materials for desktop users. Their resins provide a balance of flexibility and strength, ideal for consumer goods prototyping like phone cases and wearables. Accessibility combined with consistent performance has made Formlabs a go-to for startups and educators exploring elastomer applications.

Moreover, Formlabs continually updates its ecosystem with software that simplifies material selection, ensuring users achieve reliable results without extensive expertise.

Key Innovations:

  • User-friendly kits for small-scale flexible part production
  • Enhanced durability testing for real-world applications

5️⃣ 6. Stratasys Ltd.

Headquarters: Rehovot, Israel
Key Offering: FDM-based TPU filaments, Agilus30 flexible material

Stratasys excels in fused deposition modeling with elastomer filaments that enable the creation of soft, rubbery parts for aerospace and defense. Their materials withstand extreme conditions, from vibration to temperature fluctuations, supporting the production of lightweight components that enhance efficiency. Because of their polyjet technology integration, Stratasys offers multi-color flexible prints for visual and functional testing.

The company’s commitment to industry certification ensures compliance in regulated sectors, building trust among enterprise clients.

Key Innovations:

  • Hybrid printing for combining rigid and flexible elements
  • Sustainable sourcing for TPU production

4️⃣ 7. Evonik Industries AG

Headquarters: Essen, Germany
Key Offering: INFINAM TP, powder-based elastomers for SLS

Evonik specializes in specialty chemicals, providing powder elastomers that excel in selective laser sintering for durable, flexible prototypes. These materials are key in medical and dental fields, where biocompatibility and elasticity simulate human tissues for surgical planning. Evonik’s powders offer fine resolution, allowing intricate designs that traditional methods can’t achieve.

Furthermore, their focus on circular economy principles includes recyclable elastomer options, aligning with global sustainability goals.

Key Innovations:

  • Biocompatible powders for healthcare simulations
  • Optimized flowability for consistent printing

3️⃣ 8. HP Inc.

Headquarters: Palo Alto, California, USA
Key Offering: HP 3D High Reusability TPU, MJF technology elastomers

HP’s Multi Jet Fusion platform revolutionizes elastomer printing with high-speed production of functional parts for automotive and consumer goods. Their TPU materials provide excellent layer adhesion, resulting in isotropic properties that match injection-molded quality. This technology reduces production time, enabling just-in-time manufacturing for dynamic markets.

In practice, HP’s ecosystem supports end-to-end workflows, from design to post-processing, minimizing errors in flexible part creation.

Key Innovations:

  • High-reusability powders to cut material waste
  • Scalable solutions for industrial volumes

Download FREE Sample Report: Elastomer 3D Printing Material Market – View in Detailed Research Report


2️⃣ 9. Proto Labs Inc.

Headquarters: Maple Plain, Minnesota, USA
Key Offering: Flexible photopolymers, rapid prototyping elastomers

Proto Labs offers on-demand manufacturing services with elastomer materials for quick-turn prototypes in aerospace and medical applications. Their platform allows digital quoting and production of flexible parts within days, accelerating innovation cycles. By supporting various printing technologies, they cater to diverse needs, from soft grips to seals.

However, their strength lies in bridging prototyping to low-volume production, helping companies validate designs efficiently.

Key Innovations:

  • AI-driven quoting for elastomer projects
  • Custom finishing for enhanced surface properties

1️⃣ 10. EOS GmbH Electro Optical Systems

Headquarters: Krailling, Germany
Key Offering: PA 2200 flexible compounds, SLS elastomers

EOS pioneers industrial 3D printing with elastomer powders that deliver production-grade parts for defense and consumer sectors. Their systems produce high-precision flexible components, such as vibration dampers, with minimal post-processing. EOS’s software optimizes build parameters for consistent elastomer performance across batches.

Additionally, their global service network supports adoption in emerging regions, fostering broader industry transformation.

Key Innovations:

  • Advanced parameter control for elastomer sintering
  • Collaborative platforms for custom material development

Read Full Report: Elastomer 3D Printing Material Market – View in Detailed Research Report


🌍 Outlook: The Future of Elastomer 3D Printing Materials Is Flexible, Sustainable, and Integrated

The elastomer 3D printing material market is experiencing rapid evolution. While rigid materials have dominated additive manufacturing, the push for flexible solutions is accelerating investments in advanced formulations, printing compatibility, and sustainable sourcing. This shift opens doors to new applications in healthcare, automotive, and beyond, where traditional manufacturing falls short.

Because elastomers enable complex, functional designs that elongate and recover, industries are increasingly relying on these materials to reduce weight and improve performance. However, challenges like material standardization and cost remain, but ongoing R&D is addressing them head-on.

📈 Key Trends Shaping the Market:

  • Expansion of bio-based and recyclable elastomers in Europe and North America
  • Regulatory advancements supporting medical-grade flexible prints by 2030
  • Integration of AI for optimizing elastomer print parameters
  • Strategic alliances between material suppliers and printer OEMs for hybrid solutions

Furthermore, the Asia-Pacific region’s growth, led by China, will drive volume through manufacturing hubs adopting these technologies for consumer and automotive parts. Overall, the market’s trajectory points to a more versatile additive landscape.

Read Full Report: Elastomer 3D Printing Material Market – View in Detailed Research Report

The companies profiled are not only supplying essential materials—they’re pioneering the flexible future of 3D printing, enabling innovations that stretch the limits of what’s possible in manufacturing.

To delve deeper into market dynamics, including detailed forecasts and competitive analyses, explore our comprehensive report. This blog draws from extensive research into the elastomer 3D printing sector, highlighting how these leaders are positioned for 2025 and beyond. As additive manufacturing matures, elastomers will play a pivotal role in creating resilient, customized products that meet evolving industry demands. With growth fueled by technological advancements and sectoral adoption, stakeholders should monitor these players closely for partnership opportunities and strategic insights.

In the automotive sector, for instance, elastomer materials are transforming component design, allowing for lighter, more adaptive parts that improve fuel efficiency and safety. Similarly, in medical and dental applications, the biocompatibility of these materials supports personalized prosthetics and models, reducing surgery times and enhancing patient outcomes. Aerospace benefits from the weight savings and vibration resistance, while consumer goods leverage the aesthetic and tactile qualities for everyday items.

Looking ahead, the integration of elastomers with emerging technologies like 4D printing—where parts change shape over time—could further expand the market. Challenges such as print speed and material longevity are being tackled through collaborative efforts, ensuring broader accessibility. Ultimately, these top companies are setting the stage for a more dynamic, efficient manufacturing ecosystem.