The Global and Regional Spray Polyurethane Foam (SPF) and One Component Foam (OCF) Market was valued at USD 2.8 Billion in 2023 and is projected to reach USD 4.2 Billion by 2028, growing at a Compound Annual Growth Rate (CAGR) of 8.4% during the forecast period (2023–2028). This growth is fueled by rising demand for energy-efficient building materials, stringent green building regulations, and expanding applications in residential, commercial, and industrial insulation sectors across the globe.

As the construction and insulation industries shift toward sustainability and superior thermal performance, attention turns to the leading manufacturers who are pioneering advanced foam technologies, reducing environmental impact, and enhancing building efficiency. In this blog, we profile the Top 10 Companies in the Spray Polyurethane Foam (SPF) and One Component Foam (OCF) Market—a blend of multinational chemical leaders, specialized foam innovators, and regional powerhouses transforming global construction practices.

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🔟 1. BASF Polyurethane Foam Enterprises LLC

Headquarters: Florham Park, New Jersey, USA
Key Offering: 2K Spray Foam, OCF Aerosol Spray Cans for Wall Insulation and Roofing

BASF stands as a global titan in the polyurethane foam sector, providing high-performance SPF and OCF solutions that excel in thermal insulation and air sealing. Their products are widely used in residential and commercial roofing, as well as wall insulation projects, helping builders meet energy codes while minimizing heat loss. With a strong emphasis on research and development, BASF continues to refine formulations that offer durability and ease of application, serving markets from North America to Europe and beyond. Because of their extensive distribution network, these foams reach contractors quickly, ensuring projects stay on schedule and within budget.

Furthermore, BASF’s commitment to innovation extends to addressing real-world challenges like moisture resistance and fire safety, making their foams a go-to choice for diverse climates. Their OCF products, in particular, provide quick-setting solutions for gap filling and sealing in construction sites, reducing labor time significantly.

Sustainability Initiatives:

• Development of low-global-warming-potential (GWP) blowing agents to reduce environmental footprint

• Partnerships with green building organizations to promote energy-efficient certifications like LEED

• Investment in recyclable polyurethane technologies aiming for circular economy principles by 2030

Download FREE Sample Report: Global and Regional Spray Polyurethane Foam (SPF) and One Component Foam (OCF)Market – View in Detailed Research Report

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9️⃣ 2. Dow Chemical

Headquarters: Midland, Michigan, USA
Key Offering: Spray Polyurethane Foam Systems, OCF for Tanks and Pipes Insulation

Dow Chemical is a powerhouse in the chemical industry, delivering advanced SPF and OCF products that prioritize performance and versatility. Their foams are engineered for applications in residential flooring and pipe insulation, where they provide exceptional adhesion and thermal resistance. Operating across multiple regions including North America and Asia, Dow supports large-scale infrastructure projects by offering customizable formulations that adapt to specific project needs. However, what sets them apart is their focus on user-friendly application methods, which help contractors achieve consistent results even in challenging conditions.

The company’s OCF aerosol cans are particularly popular for quick repairs and sealing in commercial settings, ensuring long-term protection against corrosion and energy loss. Dow’s global reach allows them to collaborate with builders worldwide, driving adoption in emerging markets where energy efficiency is becoming a priority.

Sustainability Initiatives:

• Transition to HFO-based blowing agents for lower ozone depletion potential

• Programs to reduce volatile organic compounds (VOCs) in foam production

• Collaborations with industry bodies to advance bio-based polyurethane materials

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8️⃣ 3. Covestro

Headquarters: Leverkusen, Germany
Key Offering: 2K Spray Foam, OCF Aerosol for Residential and Commercial Roofing

Covestro, a leader in polymer solutions, excels in producing high-quality SPF and OCF that enhance building envelopes through superior insulation properties. Their products are integral to wall insulation and roofing applications in Europe and North America, where they help achieve optimal energy savings. Covestro’s foams are known for their closed-cell structure, which not only insulates but also acts as a moisture barrier, extending the lifespan of structures. Because of this, architects and engineers frequently specify Covestro materials in energy-efficient designs.

Moreover, the company’s investment in R&D ensures that their foams meet evolving regulatory standards, such as those for fire retardancy and thermal conductivity. Their OCF lines offer professional-grade performance in compact, easy-to-use formats, ideal for on-site adjustments.

Sustainability Initiatives:

• Goal to make all polyurethane products climate-neutral by 2030

• Expansion of polyols from renewable sources for eco-friendly foam production

• Energy recovery systems in manufacturing to minimize waste

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7️⃣ 4. Huntsman Corporation

Headquarters: The Woodlands, Texas, USA
Key Offering: Polyurethane Spray Foams, OCF for Wall and Floor Insulation

Huntsman Corporation brings decades of expertise to the SPF and OCF market, offering robust solutions for insulation in residential and commercial settings. Their 2K spray foams are favored for tanks and pipes, providing seamless coverage that prevents leaks and conserves energy. With a presence in over 25 countries, Huntsman caters to diverse geographies, from the hot climates of the Middle East to the cold regions of Europe. Their products’ high R-value ensures superior thermal performance, making them essential for modern building retrofits.

Additionally, Huntsman’s focus on customizable viscosities allows for precise application in varied scenarios, reducing material waste and improving project efficiency. OCF options from Huntsman are designed for DIY and professional use, broadening accessibility in the market.

Sustainability Initiatives:

• Research into zero-emission polyurethane processes

• Supply chain optimizations to lower carbon footprint in distribution

• Support for building codes that promote sustainable insulation materials

Download FREE Sample Report: Global and Regional Spray Polyurethane Foam (SPF) and One Component Foam (OCF)Market – View in Detailed Research Report

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6️⃣ 5. Soudal NV

Headquarters: Turnhout, Belgium
Key Offering: OCF Aerosol Spray Cans, 2K Foam for Roofing and Wall Applications

Soudal NV is a European frontrunner in sealants and foams, specializing in OCF and SPF that deliver reliable insulation for construction projects. Their products shine in residential flooring and commercial roofing, where they provide fast expansion and strong bonding. Serving markets in Europe, Asia, and Africa, Soudal emphasizes precision engineering to ensure foams fill gaps without shrinkage. This reliability has earned them trust among contractors who value consistent quality in high-stakes installations.

The company’s aerosol OCF cans are user-friendly, requiring minimal equipment and enabling quick fixes on job sites. Furthermore, Soudal’s innovations in foam density help optimize material use, contributing to cost savings for builders worldwide.

Sustainability Initiatives:

• Introduction of biodegradable components in foam formulations

• Certifications for low-emission products under EU environmental standards

• Educational programs for safe, eco-conscious application practices

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5️⃣ 6. Henkel Makroflex AS

Headquarters: Istanbul, Turkey (with global operations)
Key Offering: One Component Foam, Spray Polyurethane for Insulation and Sealing

Henkel’s Makroflex brand leads in OCF innovations, offering products that excel in wall insulation and pipe protection across residential and industrial uses. Their foams are formulated for ease of use and high yield, making them ideal for both small-scale renovations and large builds in regions like Europe and the Middle East. Henkel’s commitment to quality control ensures that each can performs predictably, reducing installation errors and enhancing overall building performance.

In addition to standard offerings, their 2K systems provide professional-grade results for demanding applications like roofing, where weather resistance is crucial. Henkel’s global supply chain supports timely delivery, helping projects meet deadlines in competitive markets.

Sustainability Initiatives:

• Shift to HFO propellants to decrease greenhouse gas emissions

• Recycling initiatives for empty foam containers in partnership with waste management firms

• Promotion of foams that contribute to energy savings in buildings, aligning with net-zero goals

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4️⃣ 7. Selena Group

Headquarters: Wroclaw, Poland
Key Offering: OCF Aerosol Cans, 2K Spray Foam for Commercial and Residential Uses

Selena Group is a dynamic player in the Eastern European foam market, producing SPF and OCF tailored for roofing, walls, and flooring insulation. Their products are engineered for high adhesion and thermal efficiency, serving construction booms in Europe and Asia. Selena’s foams help seal structures against air infiltration, which is vital for energy conservation in colder climates. Because of their competitive pricing, they appeal to mid-sized contractors looking for reliable performance without premium costs.

The group’s OCF lines include professional and consumer variants, expanding their reach from DIY markets to industrial applications. Ongoing improvements in curing times make their products more efficient for fast-paced builds.

Sustainability Initiatives:

• Development of water-blown foams to eliminate harmful fluorocarbons

• Local manufacturing to reduce transportation emissions

• Certifications ensuring compliance with REACH regulations for safer chemicals

Download FREE Sample Report: Global and Regional Spray Polyurethane Foam (SPF) and One Component Foam (OCF)Market – View in Detailed Research Report

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3️⃣ 8. Accella Polyurethane Systems

Headquarters: Duluth, Georgia, USA
Key Offering: Spray Polyurethane Foam for Tanks, Pipes, and Wall Insulation

Accella Performance Materials specializes in SPF solutions that dominate the North American insulation landscape, with applications spanning residential roofing to industrial pipe wrapping. Their open and closed-cell foams offer flexibility for various thermal and structural needs, helping buildings achieve higher energy ratings. Accella’s expertise in custom blending allows for tailored products that fit specific regional climates, from humid southern states to arid deserts.

Moreover, their OCF offerings provide convenient sealing for gaps in construction assemblies, enhancing overall airtightness. Accella’s strong partnerships with distributors ensure widespread availability, supporting the growing retrofit market.

Sustainability Initiatives:

• Focus on third-generation blowing agents with ultra-low GWP

• Energy Star partnerships to validate insulation efficacy

• Programs to educate users on sustainable installation techniques

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2️⃣ 9. Akkim Construction Chemicals

Headquarters: Istanbul, Turkey
Key Offering: OCF for Flooring and Roofing, 2K Systems for Insulation

Akkim Construction Chemicals is a rising star in the Middle East and beyond, delivering OCF and SPF that excel in high-temperature environments for wall and roof insulation. Their products feature enhanced UV resistance and durability, making them suitable for commercial buildings in sunny regions. Akkim’s commitment to innovation includes foams that cure rapidly, minimizing downtime on construction sites.

Their aerosol OCF is popular for its precision in filling irregular spaces, contributing to better energy performance in homes and offices. With expanding exports to Europe and Africa, Akkim is positioning itself as a global contender.

Sustainability Initiatives:

• Investment in eco-friendly raw materials sourced regionally

• Compliance with international standards for low-VOC emissions

• Research into bio-derived polyols for reduced fossil fuel dependency

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1️⃣ 10. North Carolina Foam Industries

Headquarters: Raleigh, North Carolina, USA
Key Offering: Custom Spray Foam Solutions, OCF for Various Insulation Applications

North Carolina Foam Industries (NCFI) is a dedicated U.S. manufacturer of SPF and OCF, focusing on high-performance insulation for residential, commercial, and specialty uses like tanks and pipes. Their plant-based and traditional foams provide excellent coverage and R-values, aiding in compliance with U.S. energy standards. NCFI’s customer-centric approach includes technical support for applicators, ensuring optimal results in diverse projects.

Specializing in seamless applications, their products reduce thermal bridging and improve indoor comfort. With a strong domestic presence, NCFI supports sustainable building trends through reliable, American-made solutions.

Sustainability Initiatives:

• Use of renewable content in foam formulations up to 20%

• Partnerships for carbon offset in manufacturing operations

• Advocacy for green insulation in building codes

Read Full Report: Global and Regional Spray Polyurethane Foam (SPF) and One Component Foam (OCF)Market – View in Detailed Research Report

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🌍 Outlook: The Future of Spray Polyurethane Foam and OCF is Sustainable and High-Performance

The Spray Polyurethane Foam (SPF) and One Component Foam (OCF) market is experiencing transformative growth. While traditional applications continue to lead in volume, the sector is channeling significant resources into eco-friendly formulations, advanced application technologies, and expanded use in green construction to meet global demands for energy conservation and reduced carbon emissions.

This evolution is particularly evident in how companies are responding to regulatory pressures and consumer preferences for sustainable materials. For instance, the push for net-zero buildings is accelerating the adoption of low-GWP foams, which not only comply with environmental laws but also lower long-term operational costs for property owners. Furthermore, innovations in spray technology are making installation faster and safer, appealing to a broader range of contractors.

In emerging economies like those in South Asia and Southeast Asia, urbanization is driving demand for affordable insulation solutions, while mature markets in North America and Europe focus on retrofitting existing structures for better efficiency. However, challenges such as raw material price volatility and skilled labor shortages persist, prompting industry leaders to invest in automation and training programs.

Overall, the market’s trajectory points toward a more integrated role in the circular economy, where foams contribute to durable, recyclable buildings. As governments enforce stricter energy performance standards, these materials will play a pivotal role in achieving broader climate objectives.

📈 Key Trends Shaping the Market:

• Shift toward low-GWP and bio-based blowing agents to align with global environmental regulations

• Increased adoption in green building certifications, boosting demand in residential and commercial sectors

• Digital tools for precise application and monitoring of insulation performance

• Strategic alliances between foam producers and construction firms for customized sustainable solutions

Read Full Report: Global and Regional Spray Polyurethane Foam (SPF) and One Component Foam (OCF)Market – View in Detailed Research Report

The companies profiled here are not only insulating structures worldwide—they’re leading the sustainable transformation of the building industry toward a more energy-efficient future.