The Global Thermal Spray Market was valued at USD 15.1 Billion in 2022 and is projected to reach USD 22.5 Billion by 2029, growing at a Compound Annual Growth Rate (CAGR) of 5.9% during the forecast period (2023-2029). This expansion is fueled by rising demand from aerospace, automotive, and industrial sectors, along with continuous advancements in coating technologies and materials science.

As manufacturing industries increasingly adopt protective coatings to enhance component lifespan and performance, thermal spray solutions have become critical across applications. In this analysis, we examine the Top 10 Companies in the Thermal Spray Industry that are driving innovation in surface engineering through advanced materials and coating techniques.

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🔟 1. Praxair Surface Technologies (Linde plc)

Headquarters: Indianapolis, Indiana, USA
Key Offering: Comprehensive thermal spray solutions

Praxair Surface Technologies, a Linde plc company, maintains global leadership in thermal spray applications with specialized expertise in aerospace, power generation, and industrial coatings.

Technology Highlights:

• Pioneer in HVOF (High-Velocity Oxygen Fuel) and plasma spray systems
• Advanced coatings for extreme operating environments
• Global R&D network for next-generation materials development

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9️⃣ 2. Oerlikon Metco

Headquarters: Pfäffikon, Switzerland
Key Offering: Thermal spray equipment and materials

Oerlikon Metco delivers comprehensive thermal spray solutions across multiple industries, with particular strength in aviation coatings and additive manufacturing applications.

Technology Highlights:

• Diverse portfolio of spray powders and wire feedstocks
• Integrated coating solutions for industrial components

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8️⃣ 3. Bodycote plc

Headquarters: Macclesfield, United Kingdom
Key Offering: Thermal spray and heat treatment services

Bodycote provides advanced surface engineering solutions to aerospace, defense, and industrial markets worldwide, specializing in wear-resistant and thermal barrier coatings.

Technology Highlights:

• Specialized coatings for aviation turbine components
• Sustainable coating processes with reduced environmental impact

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7️⃣ 4. Höganäs AB

Headquarters: Höganäs, Sweden
Key Offering: Advanced thermal spray powders

Höganäs is a leading global manufacturer of metal powders for thermal spray applications, serving diverse industrial sectors with high-performance materials.

Technology Highlights:

• Patented alloy formulations for specific applications
• Custom powder development capabilities

Download FREE Sample Report: Thermal Spray Market – View in Detailed Research Report

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6️⃣ 5. Flame Spray Technologies

Headquarters: Voorburg, Netherlands
Key Offering: Thermal spray systems and services

Flame Spray Technologies provides innovative thermal spray equipment for aerospace, oil & gas, and heavy industrial applications, with a focus on field-deployable solutions.

Technology Highlights:

• Portable spray systems for on-site coating applications
• Automated robotic coating solutions

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5️⃣ 6. Saint-Gobain

Headquarters: Courbevoie, France
Key Offering: Ceramic thermal spray materials

Saint-Gobain develops high-performance ceramic coatings for extreme environment applications in energy generation and industrial processing sectors.

Technology Highlights:

• Advanced thermal barrier coating systems
• Specialized coatings for next-generation power systems

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4️⃣ 7. ASB Industries (Curtiss-Wright)

Headquarters: Barberton, Ohio, USA
Key Offering: High-performance surface coatings

ASB Industries delivers specialized coatings for aerospace, defense, and industrial applications, with expertise in wear and corrosion-resistant solutions.

Technology Highlights:

• Innovative cold spray technology applications
• Military and aerospace-grade coating solutions

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3️⃣ 8. Zircotec

Headquarters: Abingdon, United Kingdom
Key Offering: Thermal barrier coatings

Zircotec specializes in high-temperature thermal spray solutions primarily for automotive and motorsport applications, featuring unique ceramic coating technologies.

Technology Highlights:

• High-performance thermal insulation coatings
• Lightweight ceramic coating systems

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2️⃣ 9. Surface Technology (CGT)

Headquarters: Luckenbach, Germany
Key Offering: Cold spray solutions

Surface Technology focuses on cold spray technology applications for component repair, maintenance, and protection across multiple industrial sectors.

Technology Highlights:

• Pioneering cold spray technology implementations
• Field-deployable coating equipment

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1️⃣ 10. APS Materials, Inc.

Headquarters: Dayton, Ohio, USA
Key Offering: Advanced spray materials

APS Materials develops specialized thermal spray materials for aerospace, energy, and industrial sectors, with strong capabilities in custom material development.

Technology Highlights:

• Innovative ceramic and metal composite materials
• Custom alloy development for specific applications

Get Full Report Here: Thermal Spray Market – View in Detailed Research Report

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🌍 Outlook: The Evolving Thermal Spray Landscape

The thermal spray coating sector continues to evolve with expanding applications across industries and ongoing technological innovations in materials and application methods.

📈 Market-Shaping Developments:

• Increasing adoption in additive manufacturing applications
• Development of environmentally sustainable coating materials
• Advancements in automated and robotic coating processes
• Growing utilization in renewable energy and electric vehicle production

Get Full Report Here: Thermal Spray Market – View in Detailed Research Report

These industry leaders are transforming surface engineering through continuous innovation in thermal spray technologies, enabling enhanced performance and extended service life for critical components across multiple sectors.