The Global Thermal Spray Coatings Materials Market was valued at USD 11.2 Billion in 2024 and is projected to reach USD 16.8 Billion by 2030, growing at a Compound Annual Growth Rate (CAGR) of 6.2% during the forecast period (2024–2030). This expansion is driven by increasing demand from aerospace, energy and industrial sectors, coupled with advancements in coating technologies that enhance component durability and performance.

As manufacturers seek improved wear resistance, corrosion protection and thermal management solutions, leading material suppliers are innovating with advanced formulations. This report profiles the Top 10 Companies in the Thermal Spray Coatings Materials Industry – surface engineering specialists transforming industrial performance through cutting-edge coating solutions.

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🔟 1. Praxair Surface Technologies

Headquarters: Indianapolis, Indiana, USA
Key Offering: Metallic, ceramic and carbide thermal spray materials

A Linde PLC company, Praxair Surface Technologies provides engineered coatings for critical aerospace, energy and industrial applications through advanced thermal spray processes.

Technology Leadership:

• Pioneered NiCrAlY and CoCrAlY bond coat alloys
• Develops proprietary HVOF and plasma spray solutions
• Supplies coatings to over 3,000 industrial customers globally

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9️⃣ 2. Oerlikon Group

Headquarters: Pfäffikon, Switzerland
Key Offering: Metco thermal spray materials and equipment

Oerlikon Metco delivers comprehensive thermal spray solutions including materials, equipment and application expertise across all major spray technologies.

Technology Leadership:

• Develops nanocrystalline and amorphous coatings
• Provides integrated coating systems for additive manufacturing
• Operates 9 global R&D centers for material innovation

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8️⃣ 3. Bodycote plc

Headquarters: Macclesfield, UK
Key Offering: Thermal spray coating services and materials

As the world’s largest thermal processor, Bodycote provides advanced coating solutions across 50+ global facilities.

Technology Leadership:

• Developed proprietary coatings for leading aircraft engine manufacturers
• Specializes in automated coating application systems
• Delivers abradable seal solutions for turbine applications

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7️⃣ 4. H.C. Starck GmbH

Headquarters: Goslar, Germany
Key Offering: Tungsten carbide thermal spray powders

H.C. Starck is a technology leader in high-performance thermal spray materials, particularly tungsten carbide formulations.

Technology Leadership:

• Develops nanostructured carbide powders for enhanced wear resistance
• Provides customized powder solutions for specific applications
• Operates dedicated thermal spray materials production lines

Download FREE Sample Report: Global and United States Thermal Spray Coatings Materials Market – View in Detailed Research Report

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6️⃣ 5. Cincinnati Thermal Spray, Inc.

Headquarters: Cincinnati, Ohio, USA
Key Offering: Turnkey thermal spray solutions

This US-based company provides complete thermal spray systems, materials and application services for industrial clients.

Technology Leadership:

• Develops advanced bond coat formulations
• Specializes in high-value component refurbishment
• Offers full lifecycle coating management services

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5️⃣ 6. Precision Coatings, Inc.

Headquarters: Houston, Texas, USA
Key Offering: Engineered thermal spray solutions

Precision Coatings develops specialized coating systems for critical aerospace, oil & gas and industrial applications.

Technology Leadership:

• Expertise in compressor and pump component coatings
• Develops proprietary material blends for niche applications
• Advanced spray techniques for uniform coating deposition

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4️⃣ 7. A&A Coatings

Headquarters: Soest, Netherlands
Key Offering: Thermal spray materials and services

A&A Coatings provides European manufacturers with advanced wear and corrosion protection coatings.

Technology Leadership:

• Specializes in industrial tungsten carbide coatings
• Develops environmentally sustainable coating alternatives
• Comprehensive quality control and testing capabilities

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3️⃣ 8. ASB Industries Inc.

Headquarters: Barberton, Ohio, USA
Key Offering: Engineered coating solutions

ASB Industries provides specialized coatings for aerospace, power generation and automotive applications.

Technology Leadership:

• Develops corrosion-resistant alloy coatings
• Specializes in gas turbine component protection
• Provides comprehensive coating performance analysis

Download FREE Sample Report: Global and United States Thermal Spray Coatings Materials Market – View in Detailed Research Report

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2️⃣ 9. Flame Spray Coating Co.

Headquarters: Traverse City, Michigan, USA
Key Offering: Thermal spray application services

Flame Spray specializes in high-performance protective coatings for aerospace and industrial applications.

Technology Leadership:

• Develops high-temperature oxidation-resistant coatings
• Expertise in HVOF and plasma spray technologies
• Specializes in coatings for extreme operating environments

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1️⃣ 10. Diamond Aircraft Coatings

Headquarters: Calgary, Canada
Key Offering: Aerospace-specific coating solutions

Diamond Aircraft Coatings focuses on advanced solutions for aircraft components requiring superior wear protection.

Technology Leadership:

• Develops lightweight coating materials for aerospace
• Specializes in engine abradable seal technologies
• Provides custom formulations for defense and commercial aviation

Get Full Report Here: Global and United States Thermal Spray Coatings Materials Market – View in Detailed Research Report

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🌍 Market Outlook: Thermal Spray Coatings Innovation Landscape

The thermal spray coatings sector is experiencing robust growth driven by industrial demand for enhanced component performance and longevity.

📈 Key Development Trends:

• Expanding aerospace applications for lightweight, high-temperature coatings
• Growing power sector adoption of thermal barrier coatings
• Increasing defense applications for HVOF and cold spray technologies
• Development of nanostructured and composite materials
• Focus on sustainable coating solutions with reduced environmental impact

Get Full Report Here: Global and United States Thermal Spray Coatings Materials Market – View in Detailed Research Report

The profiled companies represent the technology leaders driving materials innovation to meet industrial performance challenges across sectors.