Top 10 Companies in the Expanded Polypropylene Protective Packaging Industry (2025): Market Leaders Revolutionizing Product Protection

In Business Insights
August 18, 2025

The Global Expanded Polypropylene Protective Packaging Market was valued at USD 1.8 billion in 2023 and is projected to reach USD 2.6 billion by 2028, growing at a Compound Annual Growth Rate (CAGR) of 6.2% during the forecast period (2023-2028). This growth is driven by rising e-commerce activities, increasing demand for lightweight protective solutions, and stringent regulations regarding sustainable packaging.

As supply chains become more complex and environmental concerns rise, expanded polypropylene (EPP) has emerged as a game-changing material offering superior cushioning, thermal insulation, and reusability. This report profiles the Top 10 Companies in the Expanded Polypropylene Protective Packaging Industry – the innovators setting new standards for product protection across multiple sectors.


🔟 1. JSP Corporation

Headquarters: Tokyo, Japan
Key Offering: ARPRO® EPP protective packaging solutions

JSP Corporation dominates the EPP packaging market with its patented ARPRO technology, serving automotive, electronics, and industrial applications worldwide. Their solutions provide unmatched energy absorption and vibration damping capabilities.

Innovation Highlights:

  • Pioneered EPP bead foam technology
  • Customizable solutions for complex packaging needs
  • Industry-leading closed-loop recycling systems

Download FREE Sample Report: https://www.24chemicalresearch.com/download-sample/247851/global-exped-polypropylene-protective-packaging-forecast-market-2023-2030-737


9️⃣ 2. BASF SE

Headquarters: Ludwigshafen, Germany
Key Offering: Neopolen® P EPP foam products

BASF’s Neopolen P EPP delivers exceptional protective performance with superior cushioning and insulation properties, making it ideal for electronics, medical devices, and aerospace applications.

Innovation Highlights:

  • Advanced bead foam molding technology
  • Sustainable formulations with up to 25% recycled content

8️⃣ 3. DS Smith

Headquarters: London, UK
Key Offering: Ecopack™ EPP protective packaging

DS Smith combines EPP expertise with circular economy principles to create protective solutions that reduce waste and environmental impact while ensuring product safety during transit.

Innovation Highlights:

  • Smart packaging with integrated protection features
  • Lightweight designs that reduce shipping costs by up to 30%

7️⃣ 4. Knauf Industries

Headquarters: Paris, France
Key Offering: Custom EPP packaging solutions

Knauf Industries specializes in high-performance EPP packaging for automotive components and consumer goods, offering exceptional thermal insulation and impact resistance.

Innovation Highlights:

  • Automotive-grade packaging that survives rigorous logistics
  • Customizable colors and branding options

6️⃣ 5. Sonnox GmbH

Headquarters: Mülheim-Kärlich, Germany
Key Offering: SONOX protective packaging systems

Sonnox engineers modular EPP packaging solutions that combine superior protection with efficient storage and handling capabilities for industrial applications.

Innovation Highlights:

  • Interlocking designs for space optimization
  • Up to 200 reuse cycles for certain applications

Download FREE Sample Report: https://www.24chemicalresearch.com/download-sample/247851/global-exped-polypropylene-protective-packaging-forecast-market-2023-2030-737


5️⃣ 6. Kaneka Corporation

Headquarters: Osaka, Japan
Key Offering: Specialty EPP formulations

Kaneka develops high-performance EPP solutions with customizable density and compression characteristics for specialized protection requirements.

Innovation Highlights:

  • Extreme temperature-resistant grades (-40°C to 130°C)
  • Flame-retardant formulations for electronics

4️⃣ 7. Furukawa Electric

Headquarters: Tokyo, Japan
Key Offering: Precision EPP components

Furukawa Electric’s EPP solutions are engineered for Japanese automotive OEMs, featuring superior dimensional stability and impact resistance.

Innovation Highlights:

  • Micron-level precision for delicate components
  • Smart packaging with integrated tracking technology

3️⃣ 8. Woodbridge Foam Corporation

Headquarters: Mississauga, Canada
Key Offering: North American EPP solutions

Woodbridge serves automotive and medical device manufacturers with custom EPP packaging engineered for North American supply chains.

Innovation Highlights:

  • Complex geometric designs for irregular components
  • Co-development with client engineering teams

2️⃣ 9. Plymouth Foam

Headquarters: Plymouth, Wisconsin, USA
Key Offering: Quick-turn EPP packaging

Plymouth Foam specializes in rapid prototyping and production of cost-effective EPP protective packaging with fast turnaround times.

Innovation Highlights:

  • Local manufacturing for quick delivery
  • Custom die-cutting capabilities

1️⃣ 10. Sonoco Products Company

Headquarters: Hartsville, South Carolina, USA
Key Offering: Hybrid EPP packaging systems

Sonoco integrates EPP with other materials to create multi-material protective solutions particularly suited for electronics and appliances.

Innovation Highlights:

  • Material combinations that optimize protection and cost
  • Designs using up to 40% less material

Get Full Report Here: https://www.24chemicalresearch.com/reports/247851/global-exped-polypropylene-protective-packaging-forecast-market-2023-2030-737


📦 Future Outlook: Smart & Sustainable Protective Packaging

The EPP protective packaging sector is evolving rapidly to meet demands for smarter, more sustainable solutions that protect products while minimizing environmental impact.

📈 Key Market Trends:

  • 25% annual growth in e-commerce packaging applications
  • Development of conductive EPP for electronics protection
  • Widespread adoption of RFID and IoT tracking in packaging
  • Increasing focus on closed-loop recycling systems

Download FREE Sample Report: https://www.24chemicalresearch.com/download-sample/247851/global-exped-polypropylene-protective-packaging-forecast-market-2023-2030-737

The companies profiled above are driving innovation in protective packaging – developing solutions that ensure product safety while advancing sustainability goals in an increasingly complex global supply chain landscape.