Top 10 Companies in the Vacuum Plasma Titanium Powder Industry (2025): Market Leaders Revolutionizing Advanced Materials

In Business Insights
August 10, 2025

The Global Vacuum Plasma Titanium Powder Market was valued at USD 275.8 Million in 2023 and is projected to reach USD 487.3 Million by 2030, growing at a Compound Annual Growth Rate (CAGR) of 8.5% during the forecast period (2024-2030). This rapid expansion is being driven by surging demand from aerospace, medical implant, and additive manufacturing sectors, combined with significant technological advancements in powder production techniques.

Vacuum plasma titanium powder represents a breakthrough in material science, offering unmatched purity and spherical particle morphology that’s transforming manufacturing processes. In this analysis, we spotlight the Top 10 Companies in the Vacuum Plasma Titanium Powder Industry—pioneers who are setting new standards in material performance and production innovation.


🔟 1. Hoganas AB

Headquarters: Höganäs, Sweden
Key Offering: Gas-atomized titanium powders (15-45μm, 45-150μm)

As the global leader in metal powder production, Hoganas dominates the titanium powder sector with its advanced gas atomization technology. Their powders consistently maintain oxygen levels below 1000ppm, making them ideal for critical aerospace applications and high-performance additive manufacturing.

Key Innovations:

  • Proprietary powder recycling systems
  • Titanium alloy development for 3D printing
  • Strategic partnerships with aerospace OEMs

Download FREE Sample Report: Vacuum Plasma Titanium Powder Market – View in Detailed Research Report


9️⃣ 2. Praxair Surface Technologies (Linde PLC)

Headquarters: Indianapolis, Indiana, USA
Key Offering: Plasma atomized Ti-6Al-4V powders

Now operating under Linde PLC, Praxair specializes in aerospace-grade titanium powders with particle distributions optimized for laser powder bed fusion systems. Their Nevada production facility achieves oxygen content as low as 0.15%.

Key Innovations:

  • Custom particle size engineering
  • Specialized aerospace alloy development

8️⃣ 3. Oerlikon Metco

Headquarters: Pfäffikon, Switzerland
Key Offering: PREP (Plasma Rotating Electrode Process) powders

Oerlikon’s innovative PREP technology produces powders with superior sphericity and flow characteristics, making them particularly valuable for medical implants and aerospace components subject to high stress.

Key Innovations:

  • Porous structures for osseointegration
  • Advanced surface modification techniques

7️⃣ 4. Sandvik AB

Headquarters: Stockholm, Sweden
Key Offering: Osprey® gas atomized titanium powders

Sandvik operates state-of-the-art gas atomization plants that produce ultra-clean spherical powders with oxygen levels as low as 800ppm, serving demanding aerospace and medical applications.

Key Innovations:

  • Machining scrap recycling technology
  • AI-based powder quality control

Download FREE Sample Report: Vacuum Plasma Titanium Powder Market – View in Detailed Research Report


6️⃣ 5. H.C. Starck Solutions

Headquarters: Munich, Germany
Key Offering: Medical-grade titanium powders

A Masan High-Tech Materials company, H.C. Starck produces plasma atomized titanium powders specifically engineered for medical implant applications, with controlled porosity and optimized surface characteristics.

Key Innovations:

  • Biocompatible surface engineering
  • Patient-specific material solutions

5️⃣ 6. Advanced Powders & Coatings, Inc.

Headquarters: Quebec, Canada
Key Offering: Plasma atomized spherical powders

AP&C operates some of the largest plasma atomization facilities globally, producing aerospace-grade titanium powders with exceptional flowability and packing density for additive manufacturing.

Key Innovations:

  • Precision particle classification
  • AM powder quality assurance systems

4️⃣ 7. ATI Powder Metals

Headquarters: Pittsburgh, Pennsylvania, USA
Key Offering: Specialty titanium alloy powders

ATI leverages both gas and plasma atomization to produce premium titanium powders, with particular expertise in defense and aerospace applications requiring stringent material qualifications.

Key Innovations:

  • High-strength alloy formulations
  • Defense sector certification programs

3️⃣ 8. AP&C Advanced Powders and Coatings

Headquarters: Boisbriand, Canada
Key Offering: Aerospace-grade plasma atomized powders

As a GE Additive company, AP&C specializes in plasma atomized titanium powders with tight particle size distributions specifically optimized for additive manufacturing processes.

Key Innovations:

  • Integrated AM material solutions
  • Powder bed fusion optimization

2️⃣ 9. FST GmbH

Headquarters: Dresden, Germany
Key Offering: Medical/dental titanium powders

FST focuses on high-purity titanium powders for medical and dental applications, with exceptional batch-to-batch consistency and strict control over impurities critical for biocompatibility.

Key Innovations:

  • Dental implant materials
  • Custom particle architecture

1️⃣ 10. Powder Alloy Corporation

Headquarters: Loveland, Ohio, USA
Key Offering: Titanium HDH and spherical powders

PAC offers both traditional hydride-dehydride (HDH) powders and has expanded into spherical powder production for additive manufacturing and thermal spray applications.

Key Innovations:

  • Cost-competitive powder solutions
  • Hybrid production methodologies

Get Full Report Here: Vacuum Plasma Titanium Powder Market – View in Detailed Research Report


🌍 Outlook: The Future of Titanium Powder Technology

The vacuum plasma titanium powder sector is undergoing significant transformation as industries demand increasingly sophisticated material solutions and manufacturing technologies evolve.

📈 Key Market Trends:

  • Transition to nanometer-scale powders for enhanced properties
  • Biomedical implant applications growing at 25% CAGR
  • Closed-loop material recycling becoming industry standard
  • Development of novel titanium alloys optimized for AM

Get Full Report Here: Vacuum Plasma Titanium Powder Market – View in Detailed Research Report

These industry leaders are not merely supplying materials—they’re driving the next revolution in advanced manufacturing through their innovations in titanium powder technology.