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The Global 3D Printing in Aerospace and Defense Market was valued at USD 1.13 Billion in 2024 and is projected to reach USD 3.42 Billion by 2030, growing at a Compound Annual Growth Rate (CAGR) of 18.26% during the forecast period (2024-2030). This rapid expansion is driven by increasing demand for lightweight components, supply chain optimization, and the growing adoption of additive manufacturing for mission-critical aerospace applications.
As the aerospace industry embraces Industry 4.0 technologies, 3D printing innovators are transforming aircraft component design, prototyping, and production. In this blog, we profile the Top 10 Companies in the 3D Printing Aerospace and Defense Industry – a strategic mix of industrial leaders and specialized additive manufacturing firms shaping the future of aviation production.
🔟 1. Stratasys Ltd.
Headquarters: Eden Prairie, Minnesota, USA/Rehovot, Israel
Key Offering: FDM, PolyJet 3D Printing Technologies
Stratasys leads the polymer 3D printing sector, providing aerospace manufacturers with systems for both prototyping and production applications. Their Fortus 450mc and F900 machines are industry standards for aircraft interior components, tooling, and functional prototypes.
Industry Impact:
- 35%+ market share in aerospace polymer 3D printing
- NASA-certified materials for space applications
- Strategic supply agreements with Airbus, Boeing and Lockheed Martin
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9️⃣ 2. 3D Systems Corporation
Headquarters: Rock Hill, South Carolina, USA
Key Offering: Direct Metal Printing, SLS Solutions
3D Systems delivers comprehensive additive manufacturing solutions for aerospace, including metal printers capable of producing flight-certified components. Their DMP Flex 350 Dual is optimized specifically for aerospace titanium parts.
Industry Impact:
- Pioneered aerospace SLS technology in the 1990s
- 100+ aerospace-certified materials portfolio
8️⃣ 3. EOS GmbH
Headquarters: Krailling, Germany
Key Offering: Industrial Metal 3D Printing Systems
EOS is renowned for high-performance metal 3D printers used in aerospace component production. Their M 300-4 system can simultaneously print four large aerospace parts with precision tolerances.
Industry Impact:
- 1,000+ metal AM systems installed in aerospace sector
- Developed 30+ qualified metal powders for aviation
7️⃣ 4. GE Additive
Headquarters: Cincinnati, Ohio, USA
Key Offering: Turnkey Additive Manufacturing Solutions
GE Additive integrates 3D printing technology with aerospace manufacturing expertise, producing over 30,000 fuel nozzles annually for its LEAP aircraft engines through additive processes.
Industry Impact:
- 3D printed components in 90% of new GE Aviation engines
- $1.4 billion invested in additive technologies (2016-2021)
Download FREE Sample Report: Global and Regional 3D Printing in Aerospace and Defense Industry Status and Prospects Professional Market – View in Detailed Research Report
6️⃣ 5. SLM Solutions Group AG
Headquarters: Lübeck, Germany
Key Offering: Selective Laser Melting Technology
SLM Solutions specializes in metal additive manufacturing for aerospace, with their NXG XII 600 printer producing large-scale titanium components up to 600mm in size.
Industry Impact:
- Key supplier for European aerospace OEMs
- Pioneer in multi-laser industrial 3D printing
5️⃣ 6. Renishaw plc
Headquarters: Wotton-under-Edge, UK
Key Offering: Metal Powder Bed Fusion Systems
Renishaw applies precision engineering expertise to aerospace-grade additive manufacturing, with their RenAM 500Q featuring quadruple lasers for high-productivity metal part production.
Industry Impact:
- Developed novel titanium aluminide alloys
- Strategic defense contractor partnerships
4️⃣ 7. Arcam AB (GE Additive)
Headquarters: Mölndal, Sweden
Key Offering: Electron Beam Melting Technology
Acquired by GE in 2016, Arcam’s EBM technology excels at producing complex aerospace components from reactive metals like titanium and nickel alloys.
Industry Impact:
- Pioneered electron beam melting for aerospace
- Components flown in 50,000+ commercial flights
3️⃣ 8. Materialise NV
Headquarters: Leuven, Belgium
Key Offering: Aerospace 3D Printing Software & Services
Materialise provides critical software solutions for aerospace 3D printing, including build preparation, quality control, and part certification tools.
Industry Impact:
- Certified software used by major OEMs
- Key role in qualification of printed parts
2️⃣ 9. Optomec Inc.
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