The Global Resin-Printed Gears Market was valued at USD 152.7 Million in 2023 and is projected to reach USD 267.8 Million by 2030, growing at a Compound Annual Growth Rate (CAGR) of 10.6% during the forecast period (2024–2030). This growth is being driven by the rapid adoption of additive manufacturing across industries like automotive and medical, the demand for lightweight, custom, and low-volume components, and significant material advancements from leading chemical companies.

As manufacturing pivots towards intelligent, on-demand, and digital production, resin-based 3D printing has emerged as a critical technology for prototyping and producing end-use functional parts, including high-precision gears. In this blog, we profile the Top 10 Companies in the Resin-Printed Gears Industry—a dynamic mix of chemical material innovators and specialty compounders shaping the supply chain for next-generation manufacturing.

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🔟 1. DuPont

Headquarters: Wilmington, Delaware, USA
Key Offering: High-performance photopolymer resins (e.g., Hytrel, Zytel)

DuPont is a global leader in advanced materials, offering a robust portfolio of engineering polymers suitable for advanced additive manufacturing processes like SLA and DLP. Their materials are engineered for thermal stability, chemical resistance, and mechanical strength, which are crucial for functional resin-printed gears in demanding applications.

Material Innovation Initiatives:

• Development of specialty resins for durable, high-load gear applications

• Strategic partnerships with 3D printer OEMs to qualify materials

• Focus on sustainability with bio-based and recyclable polymer platforms

Download FREE Sample Report: Global Resin-Printed Gears Market – View in Detailed Research Report

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9️⃣ 2. BASF

Headquarters: Ludwigshafen, Germany
Key Offering: Ultracur3D® photopolymer resins, PA/POM-based formulations

Through its subsidiary BASF Forward AM, the company is a powerhouse in 3D printing materials. They offer a wide spectrum of resins engineered for precision, including those suitable for printing quiet, wear-resistant gears for automotive, aerospace, and industrial robotics.

Material Innovation Initiatives:

• Extensive R&D in high-temperature and flame-retardant resin systems

• Integrated digital workflow solutions from design to printed part

• Global technical support and application development for gear manufacturers

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8️⃣ 3. Mitsubishi Chemical Corporation

Headquarters: Tokyo, Japan
Key Offering: Acrylic-based, epoxy-based, and engineering photopolymers

Mitsubishi Chemical is a major supplier of high-purity, high-performance resins for the AM industry. Their materials are known for exceptional dimensional accuracy and surface finish, which are paramount for manufacturing meshing gears with minimal post-processing.

Material Innovation Initiatives:

• Development of transparent and flexible resin grades for specialized gear applications

• Investment in bio-derived raw materials for sustainable resin production

• Collaboration with academic institutions on next-gen photopolymer chemistry

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7️⃣ 4. DSM (now part of Covestro)

Headquarters: Heerlen, Netherlands (Material business acquired by Covestro)
Key Offering: Somos® and Addigy® series of photopolymer resins

Formerly DSM’s additive manufacturing business, now integrated into Covestro, this entity brings decades of expertise in resin formulation. Their Somos® materials, including glass- and carbon-filled composites, are designed to produce strong, stiff, and thermally stable gears that rival injection-molded parts.

Material Innovation Initiatives:

• Pioneering elastomeric and composite-reinforced resins for damping and strength

• Providing material data sheets with full mechanical properties for engineering design

• Focus on digital inventory and distributed manufacturing models

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6️⃣ 5. Henkel AG & Co. KGaA

Headquarters: Düsseldorf, Germany
Key Offering: Loctite® 3D Printing resins (photopolymers and thermoset polymers)

Henkel has aggressively expanded into AM with its Loctite brand, offering a comprehensive range of functional resins. Their high-toughness and high-temperature materials are particularly suitable for producing durable, functional resin-printed gears that must withstand continuous operation.

Material Innovation Initiatives:

• Launch of industrial-grade, production-focused resin portfolios

• Development of ceramic- and metal-filled resin systems for enhanced properties

• Global network of application engineering centers for customer co-development

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5️⃣ 6. Arkema S.A.

Headquarters: Colombes, France
Key Offering: Sartomer® N3xtDimension® photopolymer resins

Arkema’s Sartomer business is a leading specialty chemical supplier for UV/EB curing. Their high-performance photopolymer resins enable the production of parts with excellent mechanical properties and high resolution, which are critical for intricate gear geometries and fine teeth profiles.

Material Innovation Initiatives:

• Innovation in thermoplastic-like photopolymers for improved impact resistance

• Focus on sustainable resin chemistries with reduced environmental impact

• Close collaboration with machine manufacturers for material-machine optimization

Download FREE Sample Report: Global Resin-Printed Gears Market – View in Detailed Research Report

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4️⃣ 7. Stratasys Ltd.

Headquarters: Eden Prairie, Minnesota, USA & Rehovot, Israel
Key Offering: PolyJet™ technology and proprietary photopolymer resins

While primarily known as a 3D printer manufacturer, Stratasys is a key player in the resin-printed gears ecosystem through its material science division. Their PolyJet technology and associated Digital Materials can produce multi-material, full-color gears with varying shore hardness in a single print, enabling novel gear designs with integrated features.

Material Innovation Initiatives:

• Development of biocompatible and medical-grade resins for healthcare gears

• Creation of “digital ABS” and other engineering-simulant materials

• Integrated hardware-software-material ecosystem for reliable production

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3️⃣ 8. Formlabs

Headquarters: Somerville, Massachusetts, USA
Key Offering: Formlabs’ extensive library of engineered resins

As a pioneer in desktop stereolithography (SLA), Formlabs has democratized access to high-resolution resin printing. Their material offerings, including Tough, Durable, Rigid, and High Temp Resins, are widely used by engineers and small-to-medium manufacturers to prototype and produce functional resin-printed gears for testing and low-volume end-use.

Material Innovation Initiatives:

• Continuous expansion of the material portfolio with user-driven properties

• Focus on ease of use, reliability, and post-processing for manufacturing settings

• Open material platform encouraging third-party resin development and validation

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2️⃣ 9. 3D Systems Corporation

Headquarters: Rock Hill, South Carolina, USA
Key Offering: Accura® and Figure 4® photopolymer materials

A foundational company in 3D printing, 3D Systems offers a vast portfolio of industrial-grade materials for its SLA and Figure 4 platforms. Their Accura® line includes glass-filled and composite-like resins that deliver the stiffness, thermal deflection, and wear resistance required for gear applications in demanding environments.

Material Innovation Initiatives:

• Development of ultra-fast cure materials for high-throughput production (Figure 4)

• Rigorous testing and certification for aerospace, medical, and automotive applications

• Investment in next-generation materials supporting larger build volumes and faster speeds

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1️⃣ 10. Liqcreate

Headquarters: Amsterdam, Netherlands
Key Offering: Specialized photopolymer resins for DLP/LCD 3D printing

Liqcreate is a notable specialist resin manufacturer focusing on high-performance materials for desktop and industrial DLP/LCD printers. Their composites, such as Strong-X and Tough-X, provide an excellent balance of strength and toughness, making them popular choices among fabricators producing custom resin-printed gears and drive components.

Material Innovation Initiatives:

• Specialization in high-impact strength and heat-deflection temperature resins

• Direct-to-consumer and OEM supply models enabling broad market access

• Focus on material consistency and lot-to-lot reliability for production users

Get Full Report Here: Global Resin-Printed Gears Market – View in Detailed Research Report

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🔮 Outlook: The Future of Resin-Printed Gears Is Smarter, Stronger, and More Integrated

The resin-printed gears market is undergoing rapid evolution, moving beyond prototyping into certified, series production. While design freedom and rapid turnaround remain key drivers, the industry is now investing heavily in material science, process reliability, and digital integration.

📈 Key Trends Shaping the Market:

• Material Diversification: Development of new resin families mimicking POM, nylon, and PEEK properties for gear-specific applications.

• Production at Scale: Advancements in large-format vat polymerization and multi-laser SLA systems, increasing throughput for volume part manufacturing.

• Digital Warehouses & Spare Parts: Adoption by OEMs to hold digital gear inventories, enabling on-demand production and eliminating physical stock.

• Quality Assurance & Standardization: Implementation of in-process monitoring and industry-wide standards for material properties and part certification.

Get Full Report Here: Global Resin-Printed Gears Market – View in Detailed Research Report

The companies listed above are not just supplying materials—they are enabling the digital transformation of mechanical component manufacturing, making customizable, lightweight, and complex gear systems a practical reality for industries worldwide.