The Global Staged Partial Conversion Hydrocracking Catalyst Market was valued at US$ 192 Million in 2025 and is projected to reach US$ 878 Million by 2034, growing at a remarkable Compound Annual Growth Rate (CAGR) of 24.4% during the forecast period (2026-2034). This exceptional growth is fueled by the global refining industry’s urgent need to maximize the yield of high-value distillates like diesel and jet fuel from heavier crude oil feedstocks, alongside increasingly stringent environmental regulations demanding cleaner fuel production.

As refineries worldwide adapt to evolving energy demands and sustainability goals, the critical technology enabling this transformation is advanced hydrocracking. At the heart of this process are specialized catalysts. In this blog, we profile the Top 10 Companies in the Staged Partial Conversion Hydrocracking Catalyst Industry—a group of chemical giants, specialized technology providers, and refining champions that are defining the future of efficient fuel production.

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🔟 1. Shell

Headquarters: London, United Kingdom
Key Offering: Shell Hydrocracking Catalysts (e.g., Saturn, Nebula series)

Shell Catalysts & Technologies is a global leader in catalyst development, with a strong portfolio for hydrocracking applications. Their catalysts are designed to deliver high activity and selectivity, helping refiners achieve optimal yields of middle distillates like diesel and jet fuel from challenging feedstocks.

Innovation Focus:

• Development of high-activity catalyst formulations for improved conversion rates

• Focus on catalyst stability and longevity to reduce refinery operating costs

• Integration of catalysts with proprietary hydrocracking process technologies

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9️⃣ 2. ExxonMobil Corporation

Headquarters: Irving, Texas, USA
Key Offering: ExxonMobil Hydrocracking Catalysts

ExxonMobil, through its technology division, offers a comprehensive suite of hydrocracking catalysts tailored for various refinery configurations and product slates. Their expertise in refining operations translates into catalysts that address real-world challenges, including feedstock flexibility and operational reliability.

Innovation Focus:

• Catalysts optimized for maximum diesel production

• Research into novel catalyst supports and active metal combinations

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Staged Partial Conversion Hydrocracking Catalyst Market – View in Detailed Research Report

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8️⃣ 3. Advanced Refining Technologies (ART)

Headquarters: Wilmington, Delaware, USA
Key Offering: HyCat hydrocracking catalysts

ART is a joint venture between Chevron and Grace (WR Grace & Co.), specifically focused on hydroprocessing catalysts. The company is a dominant force in the catalyst market, renowned for its advanced hydrocracking catalyst technologies that enable refiners to process heavier, higher-sulfur crudes efficiently.

Innovation Focus:

• Pioneering catalyst designs for staged partial conversion units

• Focus on metals tolerance and resistance to catalyst poisons

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7️⃣ 4. Honeywell UOP

Headquarters: Charlotte, North Carolina, USA
Key Offering: HC Unibon, HyCycle Unicracking catalysts

Honeywell UOP is a premier technology provider for the refining industry, offering integrated process design and catalyst solutions. Their Unicracking catalysts are globally recognized for their performance in maximizing distillate yield and operational flexibility in both single-stage and staged partial conversion hydrocrackers.

Innovation Focus:

• Integration of catalyst systems with UOP’s licensed hydrocracking processes

• Development of catalysts for bio-feedstock co-processing

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6️⃣ 5. Topsoe

Headquarters: Lyngby, Denmark
Key Offering: TK Hycrocracking catalysts (BRIM series)

Topsoe is a world-leading provider of high-performance catalysts and proprietary process technology. Their BRIM technology catalysts are engineered for superior activity and stability in hydrocracking applications, particularly effective in producing ultra-low sulfur diesel and other high-value products.

Innovation Focus:

• Advanced catalytic sites for enhanced hydrogenation function

• Catalyst solutions for renewable diesel and SAF production pathways

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Staged Partial Conversion Hydrocracking Catalyst Market – View in Detailed Research Report

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5️⃣ 6. Sinopec (China Petroleum & Chemical Corporation)

Headquarters: Beijing, China
Key Offering: Sinopec hydrocracking catalyst series

As one of China’s largest integrated energy and chemical companies, Sinopec has a massive internal demand for refining catalysts, driving its significant R&D and manufacturing capabilities. The company is a major supplier within Asia and is increasingly competing on the global stage with advanced catalyst formulations.

Innovation Focus:

• Cost-effective catalyst solutions for large-scale domestic refineries

• R&D focused on processing China’s diverse crude oil slate

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4️⃣ 7. Johnson Matthey

Headquarters: London, United Kingdom
Key Offering: HySwell hydrocracking catalysts

Johnson Matthey is a global leader in sustainable technologies, including advanced catalysts for the refining sector. Their hydrocracking catalysts are known for their high selectivity and ability to handle a wide range of feedstocks, helping refiners optimize product distribution toward the most profitable streams.

Innovation Focus:

• Catalysts designed for operational flexibility and quick feedstock switches

• Strong emphasis on R&D for catalyst regeneration and recycling

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3️⃣ 8. Axens

Headquarters: Rueil-Malmaison, France
Key Offering: HDK, HYKon catalysts for hydrocracking

Axens offers a complete range of solutions for the conversion of oil and biomass to cleaner fuels. Their hydrocracking catalysts are integral to their licensed processes, such as the HYCO+ process, and are designed for high performance in staged conversion units to maximize middle distillate production.

Innovation Focus:

• Tailored catalyst systems for specific staged hydrocracking configurations

• Development of catalysts compatible with co-processing renewable feeds

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2️⃣ 9. CNPC (China National Petroleum Corporation)

Headquarters: Beijing, China
Key Offering: PHC hydrocracking catalysts

CNPC, through its research institutes and subsidiaries like PetroChina, is a major producer and consumer of refining catalysts. The company has developed its own hydrocracking catalyst technologies to serve its vast refining network and reduce dependency on foreign technology.

Innovation Focus:

• Indigenous catalyst development for national energy security

• Focus on catalysts for deep conversion of heavy and sour crudes

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Staged Partial Conversion Hydrocracking Catalyst Market – View in Detailed Research Report

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1️⃣ 10. Albemarle Corporation

Headquarters: Charlotte, North Carolina, USA
Key Offering: Star, Centinel hydrocracking catalysts

Albemarle is a global specialty chemicals company with a leading position in refinery catalyst production. Their hydrocracking catalysts are renowned for their high activity and stability, enabling refiners to achieve higher throughput and longer run lengths, which are critical for profitability in staged partial conversion units.

Innovation Focus:

• Proprietary catalyst manufacturing techniques for enhanced performance

• Developing next-generation catalysts with improved resistance to nitrogen and aromatics

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Staged Partial Conversion Hydrocracking Catalyst Market – View in Detailed Research Report

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🌍 Outlook: The Future of Hydrocracking Catalysts is Smarter and More Efficient

The staged partial conversion hydrocracking catalyst market is at a pivotal point. As the global refining landscape shifts toward lighter products and lower emissions, the demand for highly selective and robust catalysts is intensifying. The focus is now on catalyst intelligence—designing materials that are not only active but also predictive in their performance and adaptable to changing feedstocks.

📈 Key Trends Shaping the Market:

• Rising demand for maximum distillate catalysts to meet global diesel and jet fuel需求

• Integration of digital twins and AI for catalyst performance optimization and predictive maintenance

• Growing R&D into catalysts capable of co-processing bio-feeds to produce Sustainable Aviation Fuel (SAF) and renewable diesel

• Increasing capacity expansions in Asia-Pacific and the Middle East, driving regional catalyst demand

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Staged Partial Conversion Hydrocracking Catalyst Market – View in Detailed Research Report

The companies profiled are not merely supplying chemicals; they are providing the essential enabling technology that allows refineries to navigate the complex transition towards higher efficiency and greater sustainability.