The Global Cold Spray Metal Coatings Market was valued at USD 821.5 Million in 2025 and is projected to reach USD 1.65 Billion by 2034, growing at a Compound Annual Growth Rate (CAGR) of 7.8% during the forecast period (2026–2034). This robust growth is being driven by escalating demand from the aerospace and defense sectors for advanced component repair, increasing adoption in the automotive industry for lightweighting, and the accelerating integration of cold spray technology into additive manufacturing processes.

As manufacturing industries worldwide pivot towards sustainable, efficient, and high-performance surface engineering solutions, the spotlight is on the key technology providers and service companies who are driving innovation in materials science and coating application. In this blog, we profile the Top 10 Companies in the Cold Spray Metal Coatings Industry—a mix of established industrial service giants and specialized technology pioneers shaping the future of solid-state deposition.

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🔟 1. Bodycote

Headquarters: Macclesfield, United Kingdom
Key Offering: Thermal Spray Services, Cold Spray Coating, Surface Technology Solutions

Bodycote is a global leader in thermal processing services, with a growing and significant presence in the cold spray coatings market. Leveraging its extensive industrial network, Bodycote provides advanced surface engineering solutions across aerospace, automotive, and energy sectors. Their expertise lies in applying cold spray for component repair, corrosion protection, and restoring dimensions on high-value parts.

Innovation Initiatives:

• Investment in automated cold spray systems for high-volume applications

• Development of proprietary coating formulations for specific industry needs

• Focus on qualifying cold spray processes for safety-critical aerospace components

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9️⃣ 2. ASB Industries (Hannecard Roller Coatings, Inc.)

Headquarters: Barberton, Ohio, USA
Key Offering: Cold Spray Systems, Coating Services, Powder Feedstock

ASB Industries, now part of Hannecard Roller Coatings, is a pioneer in the thermal spray industry and a key player in cold spray technology. The company offers both cold spray equipment and contract coating services, serving a diverse clientele that includes the military, aerospace OEMs, and industrial manufacturers. They are recognized for their application expertise and ability to solve complex wear and corrosion problems.

Innovation Initiatives:

• Design and manufacture of high-pressure cold spray systems

• Specialization in repairing and coating complex geometry components

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8️⃣ 3. VRC Metal Systems

Headquarters: Rapid City, South Dakota, USA
Key Offering: VRC Cold Spray Systems, Portable Coating Units, Turnkey Solutions

VRC Metal Systems is a technology leader specializing in the development and sale of advanced cold spray systems. The company is renowned for its patented nozzle designs and portable units that enable on-site repairs. VRC’s systems are used globally for applications ranging from repairing magnesium helicopter transmission cases to applying conductive coatings on electronics.

Innovation Initiatives:

• Pioneering portable, low-pressure cold spray technology for field use

• Continuous R&D to improve deposition efficiency and coating quality

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7️⃣ 4. Impact Innovations GmbH

Headquarters: Haunschild, Germany
Key Offering: Cold Spray Equipment, Research Systems, Process Development

Impact Innovations GmbH is a prominent European manufacturer of cold spray systems, catering to both research institutions and industrial users. The company offers a range of systems from laboratory-scale setups for R&D to large, robotic industrial cells for automated production. Their technology is widely used in academic research and for developing new coating applications.

Innovation Initiatives:

• Development of turnkey robotic cold spray cells for automation

• Collaboration with universities and research centers to advance the technology

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Cold Spray Metal Coatings Market – View in Detailed Research Report

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6️⃣ 5. Plasma Giken

Headquarters: Osaka, Japan
Key Offering: Cold Spray Systems, Contract Coating, Surface Treatment Services

Plasma Giken is a leading Japanese company in the surface engineering and thermal spray markets, with a strong focus on cold spray technology. They provide integrated solutions, including equipment sales and contract coating services, primarily serving the Asian market. The company is known for its high-quality systems and expertise in applying coatings for the automotive and electronics industries.

Innovation Initiatives:

• Development of cold spray systems for high-volume manufacturing

• Expansion of applications into the growing Asian electric vehicle market

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5️⃣ 6. Praxair S.T. Technology, Inc. (Linde)

Headquarters: Indianapolis, Indiana, USA
Key Offering: Thermal Spray Powders, Coating Services, Material Solutions

As part of Linde plc, Praxair S.T. Technology is a major global supplier of advanced materials and surface technology services. The company provides high-purity metal powders specifically engineered for cold spray applications, along with specialized coating services. Their expertise in material science is crucial for developing optimized feedstock for various cold spray applications.

Innovation Initiatives:

• Development of specialty alloy powders for cold spray

• Research into powder morphology effects on coating properties

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4️⃣ 7. CenterLine (Windsor) Ltd.

Headquarters: Windsor, Ontario, Canada
Key Offering: Resistance Welding Equipment, Cold Spray Systems, Automation Solutions

CenterLine is a diversified industrial equipment manufacturer that has expanded into the cold spray market. The company leverages its expertise in automation to offer integrated cold spray solutions, particularly for the automotive and aerospace sectors. Their systems are designed for high-repeatability applications in manufacturing and repair.

Innovation Initiatives:

• Integration of cold spray technology with robotic automation cells

• Focus on turnkey solutions for specific industrial applications

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3️⃣ 8. Flame Spray Technologies

Headquarters: Duiven, Netherlands
Key Offering: Thermal Spray Equipment, Cold Spray Systems, Coating Consumables

Flame Spray Technologies is a European manufacturer of thermal spray equipment, including cold spray systems. The company provides a range of solutions from portable units to fully automated production systems. Their global distribution network makes them a key player in supplying cold spray technology to various industrial markets.

Innovation Initiatives:

• Development of user-friendly and reliable cold spray equipment

• Expansion of product portfolio to cater to different market segments

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2️⃣ 9. Effusiontech Pty Ltd (SPEE3D)

Headquarters: Melbourne, Australia
Key Offering: SPEE3D Cold Spray Additive Manufacturing Systems

SPEE3D is an innovative Australian company that has developed a unique, high-speed metal 3D printing technology based on cold spray principles. Their patented technology can print metal parts thousands of times faster than traditional additive manufacturing methods, positioning them as a disruptive force in the market for large-scale metal parts and repairs.

Innovation Initiatives:

• Commercialization of high-speed metal additive manufacturing using cold spray

• Focus on digital manufacturing and on-demand part production

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1️⃣ 10. Titomic

Headquarters: Melbourne, Australia
Key Offering: Titomic Kinetic Fusion® Systems, Digital Manufacturing Solutions

Titomic is another Australian innovator that has developed a proprietary cold spray-based additive manufacturing process called Titomic Kinetic Fusion®. This technology enables the production of large-scale, complex metal parts that are difficult or impossible to make with conventional methods. The company is focused on industrial-scale digital manufacturing solutions.

Innovation Initiatives:

• Development of large-scale metal additive manufacturing systems

• Exploration of new material combinations and industrial applications

Get Full Report Here:
Cold Spray Metal Coatings Market – View in Detailed Research Report

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🌍 Outlook: The Future of Cold Spray Metal Coatings Is Smarter and More Integrated

The cold spray metal coatings market is undergoing a significant transformation. While traditional repair and protective coating applications continue to dominate, the industry is rapidly evolving towards additive manufacturing, digital integration, and sustainable production.

📈 Key Trends Shaping the Market:

• Accelerated adoption of cold spray for metal additive manufacturing and large-part production

• Integration of cold spray with robotics and Industry 4.0 technologies for smart manufacturing

• Expansion into high-growth sectors like electric vehicles, electronics, and medical devices

• Development of portable systems for field repairs in remote and critical infrastructure

Get Full Report Here:
Cold Spray Metal Coatings Market – View in Detailed Research Report

The companies listed above are not only providing advanced coating solutions—they’re spearheading the digital and sustainable transformation of modern manufacturing and repair industries.