The Global Plasma Sprayed Titanium Powder Market was valued at USD 2.8 Billion in 2023 and is projected to reach USD 4.9 Billion by 2030, growing at a Compound Annual Growth Rate (CAGR) of 8.3% during the forecast period (2024–2030). This robust growth is fueled by escalating demand from the aerospace and medical implant sectors, alongside increasing adoption of advanced coating technologies for enhanced component durability and performance across heavy industries.

As manufacturing evolves toward lightweight, high-strength, and biocompatible materials, the focus intensifies on the key producers and innovators supplying the critical raw material for thermal spray coatings. In this analysis, we profile the Top 10 Companies in the Plasma Sprayed Titanium Powder Industry—a select group of advanced materials specialists, global metal giants, and technology pioneers shaping the future of surface engineering.

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🔟 1. Sandvik Materials Technology

Headquarters: Sandviken, Sweden
Key Offering: Osprey® Titanium Powders for Plasma Spray, Gas Atomized Powders

Sandvik is a global leader in advanced metal powders, producing high-purity, spherical titanium powders specifically engineered for thermal spray applications. Their powders are renowned for excellent flowability and consistent particle size distribution, which are critical for achieving uniform, high-performance coatings in aerospace and medical applications.

Innovation Focus:

• Proprietary gas atomization technology for superior powder sphericity

• R&D in alloyed titanium powders for specialized coating properties

• Strong focus on additive manufacturing and advanced coating synergies

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9️⃣ 2. AP&C (A GE Additive Company)

Headquarters: Montreal, Canada
Key Offering: Plasma Atomized Titanium Powder (PA-Ti), Specialty Alloys

AP&C, a GE Additive company, is a top-tier producer of plasma atomized spherical metal powders. Their plasma atomization process yields exceptionally high-purity, free-flowing titanium powders with low oxygen content, making them ideal for demanding plasma spray coatings in the medical and aerospace industries.

Innovation Focus:

• Industry-leading plasma atomization process for ultra-clean powders

• Stringent quality control for medical-grade (ASTM F2885) and aerospace-grade powders

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Global Plasma Sprayed Titanium Powder Market – View in Detailed Research Report

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8️⃣ 3. Oerlikon Metco

Headquarters: Pfäffikon, Switzerland
Key Offering: MetcoAdd Ti Powders, Thermal Spray Powder Consumables

Oerlikon Metco is a powerhouse in surface solutions, providing a comprehensive portfolio of thermal spray powders, equipment, and coating services. Their titanium powders are optimized for various thermal spray processes, including plasma, HVOF, and cold spray, serving a global clientele in aviation, power generation, and industrial manufacturing.

Innovation Focus:

• Integrated solutions combining powders, equipment, and application expertise

• Development of customized powder blends for specific wear and corrosion resistance requirements

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7️⃣ 4. Praxair Surface Technologies (Now part of Linde)

Headquarters: Indianapolis, Indiana, USA
Key Offering: TiPure™ Titanium Powders, Thermal Spray Consumables

Praxair Surface Technologies, now operating under Linde, is a major global supplier of thermal spray materials and coating services. Their titanium powders are widely used for restoring and enhancing component surfaces in the aerospace, oil & gas, and automotive sectors, offering superior protection against fretting, wear, and corrosion.

Innovation Focus:

• Focus on recycling and sustainability in powder production

• Advanced powder characterization and quality assurance protocols

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6️⃣ 5. Tekna

Headquarters: Sherbrooke, Quebec, Canada
Key Offering: Plasma Atomized Spherical Titanium Powder

Tekna Holding ASA is a technology company specializing in the production of high-purity, spherical metal powders using its advanced plasma technology. Their titanium powders are characterized by excellent flowability and high packing density, which are essential for efficient and consistent plasma spray coating operations.

Innovation Focus:

• Proprietary induction plasma technology for scalable, high-quality powder production

• Strategic expansion of production capacity to meet growing market demand

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5️⃣ 6. Höganäs AB

Headquarters: Höganäs, Sweden
Key Offering: Metal Powders for Thermal Spray, Titanium-based Blends

Höganäs is one of the world’s largest producers of metal powders. While traditionally strong in iron and steel powders, the company has a growing presence in more advanced materials, including powders suitable for thermal spray applications. Their expertise in powder metallurgy translates into reliable, high-quality products for surface engineering.

Innovation Focus:

• Leveraging core metallurgy expertise for developing advanced material solutions

• Focus on sustainable production methods and circular economy principles

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4️⃣ 7. Carpenter Technology Corporation (CRS)

Headquarters: Philadelphia, Pennsylvania, USA
Key Offering: Titanium Alloy Powders, Specialty Alloy Powders

Carpenter Technology is a leading producer and distributor of premium specialty alloys, including titanium alloys in various forms. Their technically advanced powders are used in critical applications where material performance is paramount, such as in aero-engine components and medical implants requiring plasma-sprayed coatings.

Innovation Focus:

• Strong focus on aerospace and medical-grade material specifications

• Investment in powder characterization and additive manufacturing technologies

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3️⃣ 8. ATI Powder Metals

Headquarters: Pittsburgh, Pennsylvania, USA
Key Offering: Specialty Titanium Powders, Nickel-Based Superalloy Powders

ATI Powder Metals is a business unit of ATI (Allegheny Technologies Incorporated), a global producer of high-performance materials. They specialize in producing reactive and refractory metal powders, including titanium, for additive manufacturing and thermal spray coatings, serving demanding markets like aerospace and defense.

Innovation Focus:

• Expertise in handling reactive metals like titanium during powder production

• Development of powders for next-generation aerospace propulsion systems

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2️⃣ 9. Plasma Powders & Systems Inc. (PPS)

Headquarters: Somerset, New Jersey, USA
Key Offering: Custom Titanium Powders, Thermal Spray Consumables

Plasma Powders & Systems Inc. is a specialized manufacturer and supplier of thermal spray powders and coating services. They offer a range of titanium powders tailored for specific plasma spray applications, providing solutions for wear resistance, dimensional restoration, and corrosion protection across various industries.

Innovation Focus:

• Custom powder formulation and manufacturing for unique customer requirements

• Strong customer technical support and application development services

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1️⃣ 10. H.C. Starck Surface Technology and Ceramic Powders

Headquarters: Munich, Germany
Key Offering: TITAN Powderline, Tantalum and Niobium Powders

H.C. Starck, a subsidiary of Masan High-Tech Materials, is a leading manufacturer of technology metals and advanced ceramics. Their TITAN Powderline includes high-quality titanium powders suitable for thermal spray coatings, leveraging their deep expertise in powder metallurgy and refractory metals for critical industrial applications.

Innovation Focus:

• Focus on high-purity powders for the most demanding corrosive and high-temperature environments

• Integration of sustainable practices into the powder production lifecycle

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Global Plasma Sprayed Titanium Powder Market – View in Detailed Research Report

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🔬 Outlook: The Future of Plasma Sprayed Titanium Powder Is High-Performance and Specialized

The plasma sprayed titanium powder market is undergoing a significant transformation. While standard coatings continue to see steady demand, the industry is increasingly driven by the need for specialized, high-performance materials that enable lighter, stronger, and longer-lasting components in critical applications.

📈 Key Trends Shaping the Market:

• Rising demand for biocompatible titanium coatings in the medical implant sector

• Increased use of titanium powders for repairing and enhancing high-value aerospace components

• Growth in cold spray technology, which utilizes titanium powders for additive manufacturing and repair

• Stringent quality and traceability requirements, especially in regulated industries like aerospace and medical

Get Full Report Here:
Global Plasma Sprayed Titanium Powder Market – View in Detailed Research Report

The companies profiled above are not only supplying a critical advanced material—they are enabling technological advancements across industries by providing the foundation for high-performance surface engineering solutions.