The Global Aerospace Grade 3D Printing Additive Manufacturing Market was valued at USD 3.2 Billion in 2023 and is projected to reach USD 9.8 Billion by 2030, growing at a Compound Annual Growth Rate (CAGR) of 17.5% during the forecast period (2024–2030). This remarkable growth is primarily driven by the relentless demand for lightweight, high-performance components, the need for rapid prototyping and production, and stringent regulatory standards in the aerospace and defense sectors.

As the aerospace industry pushes the boundaries of innovation and sustainability, advanced manufacturing techniques are at the forefront of this transformation. In this blog, we profile the Top 10 Companies in the Aerospace Grade 3D Printing Additive Manufacturing Market—technology pioneers, materials specialists, and integrated manufacturing leaders who are engineering the future of flight and space exploration.

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🔟 10. AON3D

Headquarters: Montreal, Canada
Key Offering: High-temperature industrial 3D printers, advanced thermoplastics (PEEK, PEKK, ULTEM)

AON3D specializes in producing industrial-grade 3D printers capable of processing high-performance thermoplastics essential for aerospace applications. Their systems are designed for manufacturing end-use parts that must withstand extreme temperatures and demanding mechanical stresses.

Key Aerospace Initiatives:

• Focus on open materials platform for aerospace-grade polymers

• Partnerships for producing flight-certifiable components

• Development of large-format printers for substantial aerospace parts

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9️⃣ 9. VoxelJet AG

Headquarters: Friedberg, Germany
Key Offering: Binder Jetting 3D printing systems for sand and plastic molds

VoxelJet is a leader in large-format binder jetting technology, which is extensively used in aerospace for creating complex sand casting molds for metal engine components and turbine blades. This process allows for rapid production of intricate parts that are difficult to manufacture using traditional methods.

Key Aerospace Initiatives:

• Large-scale sand mold printing for aerospace foundries

• On-demand production services for prototyping and serial production

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8️⃣ 8. Optomec

Headquarters: Albuquerque, New Mexico, USA
Key Offering: LENS (Laser Engineered Net Shaping) metal 3D printers, Aerosol Jet systems

Optomec’s proprietary LENS technology is a directed energy deposition (DED) process used for repairing and adding features to high-value aerospace components, such as turbine blades. Their Aerosol Jet systems are used for printing electronics onto 3D surfaces, which is critical for modern avionics.

Key Aerospace Initiatives:

• MRO (Maintenance, Repair, and Overhaul) applications for turbine engines

• Development of hybrid manufacturing systems combining additive and subtractive processes

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7️⃣ 7. Sciaky Inc

Headquarters: Chicago, Illinois, USA
Key Offering: Electron Beam Additive Manufacturing (EBAM) systems

Sciaky is a subsidiary of Phillips Service Industries and a prominent provider of industrial-grade Electron Beam Additive Manufacturing (EBAM) systems. Known for producing the largest metal 3D printed parts in the world, their technology is vital for manufacturing large-scale aerospace structures like titanium fuselage sections and wing spars.

Key Aerospace Initiatives:

• Large-part metal deposition for airframe components

• Strategic partnerships with major defense and aerospace contractors

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6️⃣ 6. ExOne (Desktop Metal)

Headquarters: North Huntingdon, Pennsylvania, USA (Now part of Desktop Metal)
Key Offering: Binder Jetting 3D printers for metals and sand

ExOne, now part of Desktop Metal, pioneered binder jetting technology for metals. This process enables high-speed production of complex metal parts, which is increasingly used in aerospace for components that require intricate internal cooling channels, such as fuel nozzles and heat exchangers.

Key Aerospace Initiatives:

• Binder jetting of aerospace alloys like Inconel and Titanium

• Focus on sustainable manufacturing with reduced material waste

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5️⃣ 5. Renishaw

Headquarters: Wotton-under-Edge, United Kingdom
Key Offering: Metal powder bed fusion (PBF) additive manufacturing systems, metrology solutions

Renishaw is a global engineering and scientific technology company that provides high-precision metal additive manufacturing systems. Their solutions are renowned for producing dense, high-integrity components critical for aerospace, often integrated with their industry-leading metrology equipment for quality assurance.

Key Aerospace Initiatives:

• Production of safety-critical flight components

• In-house material development for enhanced performance

• Closed-loop feedback systems for unparalleled part quality

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4️⃣ 4. SLM Solutions Group AG

Headquarters: Lübeck, Germany
Key Offering: Selective Laser Melting (SLM) metal 3D printers, multi-laser systems

SLM Solutions is a leading provider of metal-based additive manufacturing technology, specializing in Selective Laser Melting. Their multi-laser systems significantly increase build speed and productivity, making them ideal for the serial production of aerospace components like brackets, engine parts, and structural elements.

Key Aerospace Initiatives:

• Large-format printers for airframe components

• Development of parameter sets for nickel superalloys and aluminum alloys

• Collaboration with aerospace OEMs on certification pathways

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3️⃣ 3. 3D Systems Corporation

Headquarters: Rock Hill, South Carolina, USA
Key Offering: Figure 4, DMP (Direct Metal Printing), and SLS (Selective Laser Sintering) platforms, materials, and software

3D Systems is one of the original pioneers of 3D printing, offering a comprehensive portfolio of technologies. Their Direct Metal Printers (DMP) are extensively used in aerospace for producing high-resolution, complex metal parts with excellent mechanical properties. The acquisition of Kumovis has further strengthened their position in high-temperature polymer printing for aerospace.

Key Aerospace Initiatives:

• Production of fuel nozzles and ducting systems

• End-to-end solutions including software, hardware, and materials

• Rapid prototyping and production tooling for aircraft interiors

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Aerospace Grade 3D Printing Additive Manufacturing Market – View in Detailed Research Report

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2️⃣ 2. Stratasys Ltd.

Headquarters: Eden Prairie, Minnesota, USA & Rehovot, Israel
Key Offering: FDM (Fused Deposition Modeling), PolyJet, and SAF (Selective Absorption Fusion) technologies, aerospace-grade materials

Stratasys is a global leader in polymer 3D printing solutions. Its FDM technology, using high-performance thermoplastics like ULTEM™ and PEEK, is a mainstay in the aerospace industry for manufacturing durable, lightweight end-use parts, jigs, fixtures, and prototypes. The acquisition of Origin and Xaar 3D has expanded its portfolio to include programmable photopolymerization for advanced materials.

Key Aerospace Initiatives:

• Supply of 3D printed parts for Airbus A350 XWB and military aircraft

• Development of Antero 840CN03, a PEKK-based material certified for spaceflight

• Strategic partnerships with Boeing, Airbus, and defense agencies worldwide

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1️⃣ 1. EOS GmbH (Electro Optical Systems)

Headquarters: Krailling, Germany
Key Offering: Direct Metal Laser Sintering (DMLS) and Selective Laser Sintering (SLS) systems

EOS is a world-leading supplier for industrial 3D printing of metals and polymers. Their DMLS technology is a cornerstone of metal additive manufacturing in the aerospace sector, renowned for producing parts with exceptional strength-to-weight ratios and complex geometries that are impossible to achieve with traditional machining. Companies like SpaceX extensively use EOS technology for rocket engine components.

Key Aerospace Initiatives:

• Pioneering the use of 3D printed components in critical propulsion systems

• Extensive material portfolio including titanium, nickel alloys, and aluminum for aerospace

• Global consultancy and engineering services supporting aerospace certification

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Aerospace Grade 3D Printing Additive Manufacturing Market – View in Detailed Research Report

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🛰️ Outlook: The Future of Aerospace Manufacturing Is Additive and Intelligent

The aerospace grade 3D printing market is experiencing a paradigm shift from prototyping to full-scale production. As technology matures and certification processes become more standardized, additive manufacturing is becoming integral to the design and construction of next-generation aircraft and spacecraft.

📈 Key Trends Shaping the Market:

• Accelerated adoption of serial production for flight-critical components

• Rise of multi-material and hybrid printing for integrated functionality

• Increased focus on digital twins and AI-driven process optimization for quality assurance

• Development of new high-temperature alloys and composite materials for extreme environments

The companies listed above are not just selling printers—they are providing the technological foundation for lighter, more efficient, and more sustainable aerospace vehicles. They are at the heart of the industry’s journey toward digital, on-demand, and distributed manufacturing.

Get Full Report Here:
Aerospace Grade 3D Printing Additive Manufacturing Market – View in Detailed Research Report