The Global Nickel Aluminium Alloy Powder Market was valued at USD 1.82 Billion in 2025 and is projected to reach USD 2.65 Billion by 2034, growing at a Compound Annual Growth Rate (CAGR) of 5.8% during the forecast period (2024–2030). This significant growth trajectory is fueled by rising demand from the aerospace, automotive, and energy sectors, alongside the critical role of nickel aluminium powder in thermal spray coatings, catalysts, and additive manufacturing applications.

As industries worldwide push for materials that offer superior strength, corrosion resistance, and high-temperature performance, the manufacturers of nickel aluminium alloy powder are at the forefront of innovation. This blog profiles the Top 10 Companies in the Nickel Aluminium Alloy Powder Industry—a blend of established global giants and specialized producers who are defining the future of advanced metallic materials.

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🔟 1. Höganäs AB (a part of North American Höganäs)

Headquarters: Höganäs, Sweden
Key Offering: High-purity Nickel Aluminium (NiAl) alloy powders, Thermal Spray Powders, Additive Manufacturing Powders

Höganäs AB, with its North American operations, is a world leader in metal powder solutions. The company’s nickel aluminium alloys are renowned for their excellent bond coat properties in thermal barrier coating systems for jet engine turbines and industrial gas turbines, providing exceptional oxidation resistance.

Innovation & Market Focus:

• Pioneering gas atomization technologies for spherical powder production

• Strong focus on sustainable manufacturing processes

• Extensive R&D in powder metallurgy for lightweight automotive components

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9️⃣ 2. Oerlikon Metco

Headquarters: Pfäffikon, Switzerland
Key Offering: Metco 405 NS Nickel Aluminium Composite Powder, Thermal Spray Powders for Wear and Corrosion Protection

Oerlikon Metco is a global powerhouse in surface solutions and advanced materials. Its nickel aluminium alloy powders are industry-standard for applications requiring a tough, bonding layer that can withstand extreme thermal cycling and corrosive environments.

Innovation & Market Focus:

• Leading provider of feedstock materials for the global thermal spray market

• Development of customized powder compositions for specific OEM requirements

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Global Nickel Aluminium Alloy Powder Market – View in Detailed Research Report

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8️⃣ 3. Materion Advanced Materials Group

Headquarters: Mayfield Heights, Ohio, USA
Key Offering: High-performance NiAl Alloy Powders, Beryllium-Aluminium alloys, Specialty Metal Powders

Materion Advanced Materials Group specializes in high-performance engineered materials. Their nickel aluminium powders are critical for aerospace and defense applications, including missile components and satellite systems, where reliability under stress is paramount.

Innovation & Market Focus:

• Expertise in producing ultra-fine and nanoscale metal powders

• Significant investment in additive manufacturing material development

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7️⃣ 4. Sandvik AB

Headquarters: Sandviken, Sweden
Key Offering: Osprey® Nickel Aluminium Alloy Powders for Additive Manufacturing and Hot Isostatic Pressing (HIP)

Sandvik’s Osprey brand is synonymous with high-quality metal powders for demanding applications. Their gas-atomized NiAl powders are used in 3D printing to create complex, high-strength parts for the energy and aerospace industries.

Innovation & Market Focus:

• World-class gas and water atomization production facilities

• Focus on developing powders for next-generation turbine blades and heat exchangers

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6️⃣ 5. Praxair Surface Technologies (Now part of Linde)

Headquarters: Indianapolis, Indiana, USA
Key Offering: Nickel Aluminium Powders for Plasma and HVOF Thermal Spray Coatings

Praxair Surface Technologies, now integrated into Linde plc, is a major supplier of coating services and materials. Their nickel aluminium powders are essential for rebuilding and protecting critical components in aviation, power generation, and industrial machinery.

Innovation & Market Focus:

• Global network of coating application centers drives consistent powder demand

• Investment in R&D for more durable and efficient coating materials

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5️⃣ 6. Kennametal Stellite LP

Headquarters: Pittsburgh, Pennsylvania, USA
Key Offering: Wear-resistant Nickel Aluminium Alloy Powders, Stellite® Alloys, Tribaloy® Intermetallic Powders

Kennametal Stellite is a leader in hardfacing alloys and wear-resistant solutions. Their nickel aluminium powders are formulated for applications involving severe abrasion, erosion, and high temperatures, such as in valve seats and pump components.

Innovation & Market Focus:

• Focus on extending the service life of industrial equipment

• Development of cobalt- and nickel-based alloy systems for extreme environments

Download FREE Sample Report:
Global Nickel Aluminium Alloy Powder Market – View in Detailed Research Report

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4️⃣ 7. H.C. Starck Solutions (a BASF Group company)

Headquarters: Munich, Germany
Key Offering: Tantalum, Niobium, and specialized Nickel Aluminium Alloy Powders

H.C. Starck Solutions, a BASF company, is a leading manufacturer of technology metals and advanced powders. Their expertise in processing refractory metals extends to creating specialized nickel aluminide powders for high-value chemical and aerospace applications.

Innovation & Market Focus:

• Strong capabilities in producing powders for catalytic applications

• Integration into BASF’s catalyst and battery materials value chain

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3️⃣ 8. ATG Eaton

Headquarters: Sheffield, United Kingdom
Key Offering: Customized Nickel Aluminium (NiAl) and Nickel Aluminium Bronze (NAB) Alloy Powders

ATG Eaton specializes in advanced thermal spray powders and wire. They offer a range of nickel aluminium compositions tailored for specific bonding and wear characteristics, serving the European aerospace, marine, and oil & gas markets.

Innovation & Market Focus:

• Expertise in manufacturing powders for the offshore and subsea industries

• Strong focus on quality control and batch-to-batch consistency

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2️⃣ 9. Fukuda Metal Foil & Powder Co., Ltd.

Headquarters: Kyoto, Japan
Key Offering: High-purity Nickel Powder, Aluminium Powder, and custom alloy powders including NiAl

Fukuda is a key player in the Asian market for metal powders. They supply nickel aluminium powders primarily to the electronics industry for conductive pastes and to specialized chemical plants as catalysts.

Innovation & Market Focus:

• Leading supplier to the Japanese and South Korean electronics sectors

• Investment in ultrafine and spherical powder production technologies

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1️⃣ 10. Hangzhou Nantai New Material Technology Co., Ltd.

Headquarters: Hangzhou, Zhejiang, China
Key Offering: Cost-competitive Nickel Aluminium Alloy Powder, Catalyst Powder, Thermal Spray Powder

Hangzhou Nantai is a prominent Chinese manufacturer focusing on the production of non-ferrous metal powders. The company has grown significantly by supplying the domestic market for catalysts and industrial coatings, with an increasing export footprint.

Innovation & Market Focus:

• Rapid scaling of production capacity to meet growing Asian demand

• Strategic focus on providing alternatives to higher-cost imported powders

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Global Nickel Aluminium Alloy Powder Market – View in Detailed Research Report

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🌍 Outlook: The Future of Nickel Aluminium Alloy Powder Is High-Tech and High-Growth

The nickel aluminium alloy powder market is evolving rapidly, driven by technological advancements and the global shift towards more efficient and durable industrial systems. While traditional applications like thermal spray coatings continue to dominate, new opportunities in additive manufacturing and advanced catalysis are opening high-growth avenues.

📈 Key Trends Shaping the Market:

• Accelerated adoption of additive manufacturing (3D printing) in aerospace and medical sectors

• Increasing demand for high-performance coatings to extend the lifespan of energy infrastructure

• R&D into nickel aluminides as intermetallic compounds for extreme environment applications

• Growth in the chemical industry, particularly in regions like Asia-Pacific, driving catalyst demand

Get Full Report Here:
Global Nickel Aluminium Alloy Powder Market – View in Detailed Research Report

The top companies profiled are not just supplying a critical material—they are enabling technological breakthroughs across some of the world’s most advanced industries.