The Global Nickel Aluminium Alloy Powder Market was valued at USD 12.3 Billion in 2025 and is projected to reach USD 18.7 Billion by 2034, growing at a Compound Annual Growth Rate (CAGR) of 4.8% during the forecast period (2024–2030). This robust growth is fueled by escalating demand from the aerospace and automotive sectors, the proliferation of additive manufacturing (3D printing), and advancements in thermal spray coating technologies.

As industries worldwide pivot towards lightweight, high-strength, and corrosion-resistant materials, nickel aluminium alloy powder has become indispensable. This specialized material is critical for producing catalysts, wear-resistant coatings, and complex components via powder metallurgy. In this blog, we profile the Top 10 Companies in the Nickel Aluminium Alloy Powder Industry— a cohort of advanced materials specialists, chemical suppliers, and additive manufacturing leaders shaping the future of material science.

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🔟 1. Materion Advanced Materials Group

Headquarters: Mayfield Heights, Ohio, USA
Key Offering: High-purity Nickel Aluminium Alloy Powders, Custom Alloy formulations

Materion is a premier global supplier of advanced engineered materials. Their Advanced Materials Group specializes in producing high-performance nickel aluminium alloy powders with controlled particle size distributions for demanding applications in aerospace, defense, and electronics.

Innovation & Specialization:

• Expertise in gas atomization for spherical powders ideal for additive manufacturing

• Development of alloy variants with enhanced thermal and mechanical properties

• Strong focus on research and development for next-generation material solutions

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9️⃣ 2. Oerlikon Metco

Headquarters: Pfäffikon, Switzerland
Key Offering: Metco® Thermal Spray Powders, including Nickel Aluminium compositions

Oerlikon Metco is a global leader in surface solutions and advanced materials. Their nickel aluminium alloy powders are renowned for their excellent bond coat properties in thermal barrier coatings, widely used in gas turbine engines and industrial components.

Innovation & Specialization:

• Pioneer in exothermic reaction (Ni-Al) powders for superior adhesion

• Comprehensive portfolio for wear, corrosion, and thermal protection

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8️⃣ 3. H.C. Starck Solutions (Part of Masan High-Tech Materials)

Headquarters: Munich, Germany
Key Offering: Tantalum, Niobium, and Specialty Metal Powders including Nickel Aluminides

H.C. Starck Solutions is a leading manufacturer of technology metals and advanced powders. The company produces high-quality nickel aluminium alloy powders that serve critical roles in the chemical process industry as catalysts and in high-temperature applications.

Innovation & Specialization:

• Manufacturing of powders for catalytic applications (e.g., Raney Nickel catalysts)

• Focus on purity and consistency for predictable performance in chemical reactions

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7️⃣ 4. Sandvik AB

Headquarters: Stockholm, Sweden
Key Offering: Osprey® Metal Powders, including Nickel-based superalloys

Sandvik’s Osprey brand is a key player in the metal powder market, supplying gas-atomized powders for additive manufacturing and hot isostatic pressing (HIP). Their expertise includes nickel-based alloy powders that often incorporate aluminium for enhanced oxidation resistance.

Innovation & Specialization:

• Advanced gas atomization technology producing highly spherical, flowable powders

• Strong presence in the aerospace and medical implant sectors

Download FREE Sample Report:
Global Nickel Aluminium Alloy Powder Market – View in Detailed Research Report

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6️⃣ 5. Praxair Surface Technologies (Now Part of Linde)

Headquarters: Indianapolis, Indiana, USA
Key Offering: Thermal Spray Powders, Wire, and coatings solutions

Praxair Surface Technologies, now integrated into Linde, is a major global supplier of coating services and materials. Their nickel aluminium alloy powders are essential for creating bond coats in turbine blades and other components exposed to extreme environments.

Innovation & Specialization:

• Development of alloy powders for high-velocity oxy-fuel (HVOF) and plasma spraying

• Global service network supporting OEMs in aerospace and power generation

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5️⃣ 6. Hoeganaes Corporation (A GKN Powder Metallurgy Company)

Headquarters: Cinnaminson, New Jersey, USA
Key Offering: AncorMet® Metal Powders for Powder Metallurgy

Hoeganaes, a GKN company, is one of the world’s largest producers of metal powders for the powder metallurgy (PM) industry. While primarily focused on iron-based powders, their expertise in alloy systems extends to nickel-aluminium additions used to enhance the strength of sintered components.

Innovation & Specialization:

• Mastery in creating pre-alloyed and diffusion-bonded powders

• Focus on sustainable manufacturing processes for the automotive industry

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4️⃣ 7. CNPC Powder Group Co., Ltd.

Headquarters: Beijing, China
Key Offering: Non-ferrous metal powders, Nickel Aluminium Alloy Powder

CNPC Powder is a significant Chinese manufacturer of various metal powders. The company supplies nickel aluminium alloy powder primarily for the catalyst and hardfacing industries, serving a growing domestic market and international clients.

Innovation & Specialization:

• Cost-effective production of standard-grade nickel aluminium powders

• Strong distribution network within Asia and emerging markets

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3️⃣ 8. VINEETH PRECIOUS CATALYSTS PVT. LTD.

Headquarters: Hyderabad, India
Key Offering: Precious Metal Catalysts, Raney Nickel Catalysts, Alloy Powders

VINEETH PRECIOUS is a specialized Indian company focused on catalytic materials. They are a key supplier of activated (Raney-type) nickel catalysts, which start as nickel aluminium alloy powder before the aluminium is leached out to create a highly porous, active catalytic structure.

Innovation & Specialization:

• Specialization in catalyst precursors and activated metals

• Serving the chemical, pharmaceutical, and fine chemical industries

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2️⃣ 9. JX Nippon Mining & Metals Corporation

Headquarters: Tokyo, Japan
Key Offering: High-purity metals, electronic materials, and advanced powders

JX Nippon Mining & Metals is a leading Japanese company in the non-ferrous metal sector. Their advanced materials division produces high-purity nickel aluminium alloy powders for specialized electronic and catalytic applications where material purity is paramount.

Innovation & Specialization:

• Focus on ultra-high purity materials for sensitive applications

• Integration from raw material processing to advanced powder production

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1️⃣ 10. ATI Metals

Headquarters: Pittsburgh, Pennsylvania, USA
Key Offering: Nickel-based superalloys, Titanium alloys, and Specialty Alloy Powders

ATI is a global manufacturer of high-performance specialty materials. Their product range includes premium nickel-based superalloy powders, often containing aluminium for oxidation resistance, which are critical for additive manufacturing of aerospace and defense components.

Innovation & Specialization:

• Leading producer of powders for laser powder bed fusion and electron beam melting

• Extensive R&D in alloy design for extreme environments

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Global Nickel Aluminium Alloy Powder Market – View in Detailed Research Report

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🌍 Outlook: The Future of Nickel Aluminium Alloy Powder Is High-Performance and Multi-Functional

The nickel aluminium alloy powder market is experiencing a significant transformation, driven by technological advancements across multiple industries. While traditional applications like catalysis and thermal spray coatings remain stable, the advent of additive manufacturing is opening new, high-value frontiers.

📈 Key Trends Shaping the Market:

• Accelerated adoption of additive manufacturing for complex, lightweight aerospace components

• Development of novel nickel aluminide intermetallic compounds with superior high-temperature strength

• Increasing demand for sustainable catalysts in the chemical and green hydrogen sectors

• Geopolitical focus on securing supply chains for critical materials, boosting regional production

Get Full Report Here:
Global Nickel Aluminium Alloy Powder Market – View in Detailed Research Report

The companies listed above are not only supplying essential materials—they are enabling technological innovation across aerospace, energy, and advanced manufacturing, laying the foundation for a more efficient and high-performing industrial future.