The Global Vacuum Plasma Titanium Powder Market was valued at USD 480.2 Million in 2024 and is projected to reach USD 890.7 Million by 2030, growing at a Compound Annual Growth Rate (CAGR) of 10.8% during the forecast period (2024–2030). This robust growth is primarily driven by the expanding adoption of additive manufacturing (3D printing) across aerospace, medical implant, and automotive sectors, coupled with the superior material properties of vacuum plasma-spheroidized titanium powder.

As industries increasingly demand lightweight, high-strength, and biocompatible components, the focus shifts to the specialized powder producers enabling these advanced manufacturing capabilities. In this blog, we profile the Top 10 Companies in the Vacuum Plasma Titanium Powder Industry—a group of advanced materials specialists, established metal giants, and innovative start-ups shaping the future of high-performance manufacturing.

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🔟 1. Höganäs AB

Headquarters: Höganäs, Sweden
Key Offering: Titanium powders for Metal Injection Molding (MIM) and Additive Manufacturing (AM)

Höganäs is a world-leading producer of metal powders, with a strong focus on ferrous powders and a growing portfolio of advanced materials like titanium. The company leverages its expertise in powder metallurgy to produce high-quality, spherical titanium powders suitable for demanding applications.

Innovation Initiatives:

• Development of gas-atomized and plasma-spheroidized titanium alloys

• R&D into recycling titanium swarf and scrap into high-value powder

• Commitment to sustainable metal powder production processes

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Global Vacuum Plasma Titanium Powder Market – View in Detailed Research Report

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9️⃣ 2. Praxair Surface Technologies (Now part of Linde)

Headquarters: Indianapolis, Indiana, USA
Key Offering: Ti-6Al-4V and other titanium alloy powders for thermal spray and AM

Praxair Surface Technologies, now integrated into Linde plc, is a global leader in advanced coating solutions and engineered materials. The company produces high-purity titanium powders using plasma and gas atomization processes, serving the aerospace, energy, and industrial gas turbine markets.

Innovation Initiatives:

• Proprietary plasma spheroidization for superior powder flowability

• Focus on custom alloy development for specific customer applications

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8️⃣ 3. Oerlikon Metco

Headquarters: Pfäffikon, Switzerland
Key Offering: AM powders, including vacuum plasma Ti-6Al-4V for Laser Powder Bed Fusion (LPBF)

Oerlikon Metco is a leading surface solutions provider and a major supplier of metal powders for additive manufacturing. The company offers a range of qualified titanium powders that meet stringent aerospace and medical industry standards.

Innovation Initiatives:

• Investment in state-of-the-art gas atomization and plasma rotating electrode process (PREP) facilities

• Strategic partnerships with OEMs to qualify materials for serial production

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7️⃣ 4. Sandvik AB

Headquarters: Sandviken, Sweden
Key Offering: Osprey® titanium powders for additive manufacturing

Sandvik’s Additive Manufacturing division is renowned for its Osprey® metal powders, produced using advanced gas atomization technology. The company provides high-quality, spherical titanium powders with controlled particle size distribution for critical applications.

Innovation Initiatives:

• Launch of specialty titanium alloys beyond standard Ti-6Al-4V

• Focus on digital powder traceability and quality assurance

Download FREE Sample Report:
Global Vacuum Plasma Titanium Powder Market – View in Detailed Research Report

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6️⃣ 5. H.C. Starck Solutions (Part of Masan High-Tech Materials)

Headquarters: Munich, Germany
Key Offering: TITANIUM powders produced via plasma atomization

H.C. Starck Solutions, a subsidiary of Masan High-Tech Materials, is a leading manufacturer of high-performance tantalum, niobium, and titanium powders. The company’s titanium powders are known for their high purity and spherical morphology, ideal for additive manufacturing.

Innovation Initiatives:

• Expansion of plasma atomization capacity to meet growing AM demand

• Development of novel titanium alloys for biomedical implants

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5️⃣ 6. Advanced Powders & Coatings, Inc. (AP&C)

Headquarters: Boisbriand, Quebec, Canada
Key Offering: Plasma-atomized titanium and superalloy powders

A GE Additive company, AP&C is a world leader in the production of high-purity, spherical metal powders using plasma atomization. The company’s titanium powders are widely used in aerospace, medical, and other high-tech industries requiring exceptional material properties.

Innovation Initiatives:

• Pioneering plasma atomization technology for superior powder characteristics

• Significant production scale-up to support aerospace qualification programs

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4️⃣ 7. ATI Powder Metals

Headquarters: Pittsburgh, Pennsylvania, USA
Key Offering: Specialty titanium and nickel-based superalloy powders

ATI is a major global producer of titanium and specialty alloys. Its Powder Metals division supplies high-quality, gas-atomized titanium powders to the additive manufacturing and metal injection molding industries, leveraging the company’s extensive metallurgical expertise.

Innovation Initiatives:

• Investment in advanced atomization technology for reactive metals

• Close collaboration with aerospace primes on material qualification

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3️⃣ 8. TLS Technik GmbH & Co. Spezialpulver KG

Headquarters: Bitterfeld, Germany
Key Offering: Titanium and titanium alloy powders via electrode induction melting gas atomization (EIGA)

TLS Technik specializes in the production of high-purity, spherical metal powders, particularly for reactive materials like titanium and zirconium. The company’s EIGA process avoids crucible contamination, resulting in exceptionally clean powders.

Innovation Initiatives:

• Expertise in EIGA process for contamination-sensitive applications

• Supply of powders for demanding sectors like medical and defense

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2️⃣ 9. Carpenter Technology Corporation (Carpenter Additive)

Headquarters: Philadelphia, Pennsylvania, USA
Key Offering: Titanium powders under the ATOMET™ brand

Carpenter Technology, through its Carpenter Additive division, is a key player in the advanced materials and AM powder market. The company offers a range of premium titanium powders produced via plasma and gas atomization for critical applications.

Innovation Initiatives:

• Integration of powder production with additive manufacturing part services

• Focus on developing qualified material specs for the medical device industry

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1️⃣ 10. PyroGenesis Canada Inc.

Headquarters: Montreal, Quebec, Canada
Key Offering: NexGen™ plasma-atomized metal powders

PyroGenesis is an innovative company that uses its proprietary plasma-based processes to produce high-quality metal powders. Its NexGen™ titanium powders are characterized by high sphericity, excellent flowability, and low oxygen content, making them ideal for additive manufacturing.

Innovation Initiatives:

• Proprietary plasma atomization process for niche, high-value powders

• Focus on sustainability through efficient plasma-based production

Get Full Report Here:
Global Vacuum Plasma Titanium Powder Market – View in Detailed Research Report

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🚀 Outlook: The Future of Vacuum Plasma Titanium Powder Is Smarter and More Integrated

The vacuum plasma titanium powder market is experiencing a paradigm shift. While the material’s fundamental advantages remain the driving force, the industry is increasingly focused on supply chain integration, digitalization, and sustainability to meet the demands of serial production in critical sectors.

📈 Key Trends Shaping the Market:

• Rising demand for qualified materials from the aerospace and medical implant sectors

• Increased vertical integration, with powder producers expanding into part manufacturing services

• Advancements in powder characterization and digital traceability for quality assurance

• Growing focus on recycling titanium scrap into high-quality powder to improve sustainability

Get Full Report Here:
Global Vacuum Plasma Titanium Powder Market – View in Detailed Research Report

The companies listed above are not only supplying a critical raw material—they are enabling the next generation of lightweight, high-performance manufacturing across the globe.