The Global Recyclable Dunnage Market was valued at USD 3.78 Billion in 2024 and is projected to reach USD 6.22 Billion by 2030, growing at a Compound Annual Growth Rate (CAGR) of 8.7% during the forecast period (2024–2030). This robust growth is propelled by the global push for supply chain sustainability, stringent environmental regulations on single-use plastics, and the expanding e-commerce and automotive sectors demanding efficient, eco-friendly packaging solutions.

As industries worldwide commit to circular economy principles and net-zero targets, innovative dunnage solutions are critical for protecting goods in transit while minimizing environmental impact. In this blog, we profile the Top 10 Companies in the Recyclable Dunnage Industry—a diverse group of material scientists, packaging innovators, and logistics specialists who are redefining protective packaging for a sustainable future.

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🔟 1. Signode Industrial Group LLC

Headquarters: Glenview, Illinois, USA
Key Offering: Reusable plastic dunnage, Air cushioning systems, Paper-based fillers

A global leader in transit packaging, Signode offers a comprehensive portfolio of recyclable and reusable dunnage solutions. Their products are engineered for the automotive, food & beverage, and industrial goods sectors, focusing on durability and lifecycle efficiency to reduce waste.

Sustainability Initiatives:

• Development of closed-loop dunnage systems for major automotive OEMs

• Investment in bio-based and recycled content materials

• Partnerships for end-of-life dunnage take-back and recycling programs

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9️⃣ 2. Smurfit Kappa Group

Headquarters: Dublin, Ireland
Key Offering: Corrugated paper dunnage, Honeycomb paper structures, Molded pulp solutions

Smurfit Kappa is a leading producer of paper-based packaging, with a strong focus on innovative, recyclable dunnage. Their solutions are 100% recyclable and biodegradable, offering high-performance protection for fragile items in logistics and warehousing.

Sustainability Initiatives:

• Extensive use of certified sustainable forestry materials

• R&D into advanced paper-based cushioning technologies

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8️⃣ 3. Sealed Air Corporation

Headquarters: Charlotte, North Carolina, USA
Key Offering: Bubble wrap (including recycled content), Instapak® foam, Paper packaging systems

Sealed Air is renowned for its protective packaging brands like Bubble Wrap and Instapak. The company is aggressively transitioning its portfolio to meet recyclability goals, with a strong emphasis on designing for circularity and reducing plastic waste.

Sustainability Initiatives:

• Target of 100% recyclable or reusable packaging by 2025

• Launch of its How2Recycle® labeled products

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7️⃣ 4. DS Smith Plc

Headquarters: London, United Kingdom
Key Offering: Recyclable cardboard dunnage, Eco-flutes, Paper void fill

DS Smith specializes in sustainable, corrugated packaging solutions. Their dunnage products are designed for easy disassembly and recycling, catering to industries with high-volume shipping needs like retail and manufacturing.

Sustainability Initiatives:

• Circular economy model with paper collection and recycling infrastructure

• Innovations in lightweight, high-strength paper designs

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Recyclable Dunnage Market – View in Detailed Research Report

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6️⃣ 5. Sonoco Products Company

Headquarters: Hartsville, South Carolina, USA
Key Offering: Paper-based protectors, Molded fiber trays, Recyclable plastic dunnage

Sonoco offers a diverse range of protective packaging, with a growing segment dedicated to recyclable dunnage. Their engineered paper and molded fiber solutions provide custom-fit protection for complex industrial components.

Sustainability Initiatives:

• Commitment to designing 100% of packaging to be recyclable, compostable, or reusable by 2025

• Expansion of post-consumer recycled (PCR) content in products

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5️⃣ 6. ORBIS Corporation (A Menasha Company)

Headquarters: Oconomowoc, Wisconsin, USA
Key Offering: Reusable plastic containers (RPCs), Pallets, Dunnage dividers

ORBIS is a pioneer in reusable packaging systems. Their durable plastic dunnage is designed for hundreds of trips within closed-loop supply chains, drastically reducing single-use packaging waste for automotive and consumer goods clients.

Sustainability Initiatives:

• Lifecycle analysis demonstrating significant carbon footprint reduction versus single-use alternatives

• Take-back and remanufacturing services for end-of-life products

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4️⃣ 7. Nefab Group

Headquarters: Smålandsstenar, Sweden
Key Offering: Sustainable wood and fiber-based dunnage, Corrugated solutions

Nefab provides cost-effective and sustainable packaging solutions for heavy industries like energy, aerospace, and automotive. Their engineered dunnage is optimized for weight, space, and reusability, aligning with strict European sustainability directives.

Sustainability Initiatives:

• Calculated savings of over 500,000 tonnes of CO2 for customers in 2023 through sustainable packaging

• Focus on FSC® and PEFC™ certified wood sources

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3️⃣ 8. Litco International, Inc.

Headquarters: Vienna, Ohio, USA
Key Offering: Molded wood dunnage, Recycled paper pulp pads

Litco specializes in molded wood and recycled paper dunnage, offering a natural and fully recyclable alternative to plastic foam. Their products are widely used for blocking and bracing palletized loads in transit.

Sustainability Initiatives:

• Use of rapidly renewable wood fiber and 100% recycled paper content

• Products are compostable and biodegradable in addition to being recyclable

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2️⃣ 9. UFP Technologies, Inc.

Headquarters: Newburyport, Massachusetts, USA
Key Offering: Custom molded fiber dunnage, Recyclable plastic trays

UFP Technologies designs and manufactures custom-engineered protective packaging, primarily for the medical device and automotive industries. They are increasingly utilizing recycled and recyclable materials in their molded solutions.

Sustainability Initiatives:

• Development of dunnage from post-industrial and post-consumer recycled plastics

• Lightweighting designs to reduce material use and shipping emissions

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1️⃣ 10. Pregis LLC

Headquarters: Deerfield, Illinois, USA
Key Offering: Curbside recyclable air pillows, Paper cushioning, SharpShooter® void fill

Pregis is a key innovator in protective packaging, with a strong commitment to sustainability. Their growing line of recyclable dunnage includes air cushions made with 50% or more recycled content and paper-based alternatives designed for e-commerce.

Sustainability Initiatives:

• Ambitious 2025 sustainability goals for recycled content and recyclability

• Investment in advanced recycling infrastructure and material science

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Recyclable Dunnage Market – View in Detailed Research Report

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🌍 Outlook: The Future of Recyclable Dunnage Is Circular and Connected

The recyclable dunnage market is at the forefront of the packaging industry’s transformation. While traditional, single-use plastics are still prevalent, the shift towards circular material flows, smart packaging, and reusable systems is accelerating rapidly.

📈 Key Trends Shaping the Market:

• Rising corporate ESG (Environmental, Social, and Governance) mandates driving adoption of sustainable packaging

• Expansion of Extended Producer Responsibility (EPR) regulations for packaging waste

• Growth of reusable dunnage pooling models in automotive and retail supply chains

• Integration of IoT sensors in reusable dunnage for supply chain visibility and asset tracking

Get Full Report Here:
Recyclable Dunnage Market – View in Detailed Research Report

The companies listed above are not only protecting valuable goods in transit—they are building the infrastructure for a waste-free, circular logistics ecosystem.