The Global Expanded Polypropylene (EPP) Plastics Market was valued at USD 1.57 Billion in 2024 and is projected to reach USD 2.41 Billion by 2030, growing at a Compound Annual Growth Rate (CAGR) of 7.2% during the forecast period (2024–2030). This robust growth is primarily driven by the escalating demand for lightweight, high-performance materials from the automotive and packaging sectors, coupled with the material’s superior impact resistance, thermal insulation, and 100% recyclability.

As industries worldwide prioritize sustainability, energy efficiency, and product safety, the spotlight intensifies on the key material innovators supplying advanced EPP solutions. In this blog, we profile the Top 10 Companies in the Expanded Polypropylene Plastics Industry—a mix of global chemical giants, specialized foam producers, and sustainability leaders shaping the future of lightweight manufacturing.

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🔟 1. JSP Corporation

Headquarters: Tokyo, Japan
Key Offering: ARPRO® and PLASTIC® EPP grades

JSP Corporation is a global pioneer and one of the largest producers of Expanded Polypropylene. Its flagship ARPRO® material is renowned for its exceptional energy absorption, durability, and lightweight properties, making it a preferred choice for automotive interiors, protective packaging, and consumer products.

Sustainability Initiatives:

• Closed-loop recycling programs for post-industrial and post-consumer EPP waste
• Development of bio-based and recycled-content EPP grades
• Commitment to reducing lifecycle carbon footprint of its products

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Expanded Polypropylene Plastics Market – View in Detailed Research Report

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9️⃣ 2. Kaneka Corporation

Headquarters: Osaka, Japan
Key Offering: Eperan® PP and Eperan® SAF (Super Advanced Foam)

Kaneka is a leading global supplier of EPP, with its Eperan® brand recognized for high heat resistance and structural strength. The company’s advanced foam technologies cater to demanding applications in the automotive, electronics, and construction industries.

Sustainability Initiatives:

• Focus on enhancing the recyclability and reusability of EPP products
• Investment in energy-efficient manufacturing processes

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8️⃣ 3. BASF SE

Headquarters: Ludwigshafen, Germany
Key Offering: Neopolen® P EPP particles

BASF, a world-leading chemical company, produces Neopolen® P, a expandable polypropylene foam known for its excellent cushioning, thermal insulation, and design flexibility. It serves a wide array of markets, from automotive and construction to sports and leisure.

Sustainability Initiatives:

• Integration of certified mass-balanced renewable feedstocks
• Strong focus on creating circular economy solutions for plastics

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7️⃣ 4. Hanwha TotalEnergies Petrochemical

Headquarters: Seoul, South Korea
Key Offering: Polypropylene resins and EPP precursor materials

As a major polypropylene producer, Hanwha TotalEnergies plays a critical role in the EPP supply chain by providing high-quality base polymers. Their materials are essential for foam manufacturers producing EPP beads for various end-use applications.

Sustainability Initiatives:

• Investment in advanced recycling technologies
• Development of circular polypropylene products

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Expanded Polypropylene Plastics Market – View in Detailed Research Report

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6️⃣ 5. Knauf Industries

Headquarters: Munich, Germany
Key Offering: EPP components for automotive and packaging

Knauf Industries is a European leader in EPP manufacturing, specializing in custom-molded parts for automotive seating, interior trim, and innovative protective packaging solutions. They offer comprehensive design and engineering support.

Sustainability Initiatives:

• Knauf Circular® program for take-back and recycling of EPP packaging
• Production facilities certified to high environmental management standards

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5️⃣ 6. Furukawa Electric Co., Ltd.

Headquarters: Tokyo, Japan
Key Offering: EPP foam sheets and molded products

Furukawa Electric manufactures EPP foams used in a diverse range of applications, including automotive components, building insulation, and industrial packaging. The company leverages its material science expertise to develop high-performance EPP solutions.

Sustainability Initiatives:

• Development of flame-retardant EPP grades with improved environmental profiles
• Initiatives to reduce energy consumption in foam production

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4️⃣ 7. DS Smith

Headquarters: London, United Kingdom
Key Offering: EPP-based protective packaging and retail displays

DS Smith, a leading provider of sustainable packaging solutions, utilizes EPP for its superior protective qualities in transit packaging for fragile goods, as well as for durable, reusable retail display fixtures.

Sustainability Initiatives:

• Now and Next Sustainability Strategy focusing on circularity
• Designing for reuse and optimizing material usage

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3️⃣ 8. Sonoco Products Company

Headquarters: Hartsville, South Carolina, USA
Key Offering: Engineered EPP components and protective packaging

Sonoco is a global packaging leader that employs EPP for its protective properties in packaging sensitive electronics, automotive parts, and industrial goods. They offer custom-molded EPP solutions designed for performance and sustainability.

Sustainability Initiatives:

• Commitment to making 100% of packaging recyclable, compostable, or reusable
• Use of recycled content in various product lines

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2️⃣ 9. The Woodbridge Group

Headquarters: Mississauga, Canada
Key Offering: EPP foams for automotive seating and interiors

Woodbridge is a premier supplier of foam products to the global automotive industry. Their EPP solutions are extensively used in seat cores, headrests, and interior trim components, contributing to vehicle lightweighting and comfort.

Sustainability Initiatives:

• Focus on reducing the environmental impact of automotive interiors
• Implementation of manufacturing efficiency programs

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1️⃣ 10. IZOBLOK a.s.

Headquarters: Pardubice, Czech Republic
Key Offering: EPP blocks, sheets, and custom-molded parts

IZOBLOK is a significant European manufacturer of EPP products, supplying the construction, automotive, and packaging industries. They provide a wide range of standard and customized EPP solutions with a focus on technical performance.

Sustainability Initiatives:

• Production of 100% recyclable EPP materials
• Active participation in industry recycling initiatives

Get Full Report Here:
Expanded Polypropylene Plastics Market – View in Detailed Research Report

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🌍 Outlook: The Future of Expanded Polypropylene is Sustainable and High-Performance

The Expanded Polypropylene market is experiencing a significant transformation. While traditional applications continue to drive volume, the industry is increasingly focused on developing advanced grades, enhancing recycling infrastructure, and expanding into new, innovative applications.

📈 Key Trends Shaping the Market:

• Accelerated adoption in electric vehicle (EV) battery packs and components for lightweighting and safety
• Growth in reusable and returnable packaging systems utilizing durable EPP
• Development of EPP composites with enhanced properties like flame retardancy and EMI shielding
• Increasing regulatory and consumer pressure for circular material lifecycles

Get Full Report Here:
Expanded Polypropylene Plastics Market – View in Detailed Research Report

The companies listed above are not only supplying a critical material—they are enabling the lightweight and sustainable transformation of multiple global industries.