The Global Recyclable Dunnage Market was valued at USD 1.58 Billion in 2024 and is projected to reach USD 2.52 Billion by 2030, growing at a Compound Annual Growth Rate (CAGR) of 7.9% during the forecast period (2024–2030). This robust growth is propelled by the global surge in e-commerce, tightening environmental regulations, and a paradigm shift toward circular economy models across manufacturing and logistics sectors.

As supply chains worldwide prioritize sustainability and waste reduction, the demand for eco-friendly protective packaging solutions has intensified. Companies leading this market are not only providing essential protective materials but are also pioneering the development of advanced, closed-loop recycling systems. In this blog, we profile the Top 10 Companies in the Recyclable Dunnage Industry—innovators and established players who are redefining packaging protection with a focus on environmental responsibility.

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🔟 1. ORBIS Corporation

Headquarters: Oconomowoc, Wisconsin, USA
Key Offering: Reusable plastic dunnage, custom returnable packaging systems

A subsidiary of Menasha Corporation, ORBIS is a global leader in reusable packaging, including a comprehensive portfolio of recyclable dunnage bags, trays, and partitions. Their solutions are designed for hundreds of trips, drastically reducing single-use waste in automotive, food, and consumer goods supply chains.

Sustainability Initiatives:

• Lifecycle assessments to quantify environmental benefits of reusable systems

• Partnerships for end-of-life recycling of plastic dunnage

• Developed products with over 95% recycled content

Download FREE Sample Report: Recyclable Dunnage Market – View in Detailed Research Report

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9️⃣ 2. WSI (Waxman Sierra International)

Headquarters: Orange, California, USA
Key Offering: Honeycomb paper dunnage, inflatable airbags, edge protectors

WSI specializes in paper-based and inflatable protective packaging. Their honeycomb dunnage, made from recycled paper, offers high strength and is fully recyclable, providing a sustainable alternative to foam and plastic fillers for void-fill and blocking & bracing applications.

Sustainability Initiatives:

• Extensive product line using FSC-certified and post-consumer recycled paper

• Innovations in lightweight, high-performance paper dunnage designs

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8️⃣ 3. Sealed Air Corporation

Headquarters: Charlotte, North Carolina, USA
Key Offering: Instapak® foam, Bubble Wrap® brand packaging, paper packaging systems

Sealed Air is a packaging giant with a strong commitment to sustainability. Their portfolio includes recyclable paper-based cushioning and the innovative Instapak® foam system, which now features formulations compatible with recycling streams, alongside their goal to design 100% of their packaging to be recyclable or reusable by 2025.

Sustainability Initiatives:

• SEE Climate Commitment to achieve net-zero carbon emissions by 2040

• Development of polyethylene-based Bubble Wrap® that is recyclable in-store

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7️⃣ 4. Signode Industrial Group

Headquarters: Glenview, Illinois, USA
Key Offering: Strapping, stretch wrapping, and paper-based dunnage systems

Signode offers a wide array of packaging solutions, with a growing focus on sustainable dunnage. Their paper dunnage products, including pads and partitions, are designed for optimal protection and are fully recyclable, serving industries from warehousing to heavy machinery transport.

Sustainability Initiatives:

• Integration of recycled materials across product lines

• Focus on reducing material usage through engineering efficiency

Download FREE Sample Report: Recyclable Dunnage Market – View in Detailed Research Report

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6️⃣ 5. Smurfit Kappa

Headquarters: Dublin, Ireland
Key Offering: Corrugated cardboard dunnage, partitions, and custom paper-based solutions

As one of the world’s leading paper-based packaging companies, Smurfit Kappa produces a vast range of recyclable dunnage. Their corrugated partitions and void-fill systems are designed for strength and sustainability, utilizing recycled fiber and being fully recyclable within standard paper streams.

Sustainability Initiatives:

• Forest stewardship and chain-of-custody certifications (FSC, PEFC)

• Investment in R&D for lighter-weight, high-performance paper solutions

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5️⃣ 6. Pregis LLC

Headquarters: Deerfield, Illinois, USA
Key Offering: SharpShooter® inflatable dunnage, EverTec® mailers, paper cushioning

Pregis is a major player in protective packaging, with a strong portfolio of recyclable options. Their SharpShooter® inflatable dunnage bags are made from polyethylene films that are compatible with store-drop-off recycling programs, offering a sustainable alternative for void fill.

Sustainability Initiatives:

• Pursuit of advanced recycling technologies for flexible films

• Expansion of curbside and store-drop-off recyclable product lines

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4️⃣ 7. Ranpak Holdings Corp.

Headquarters: Concord Township, Ohio, USA
Key Offering: Paper cushioning, wrapping, and void-fill systems

Ranpak is a pure-play sustainable packaging company focused exclusively on paper-based solutions. Their automated and manual systems convert 100% recyclable and biodegradable Kraft paper into effective cushioning and dunnage, eliminating the need for plastic fillers.

Sustainability Initiatives:

• Core business model centered on 100% paper-based, recyclable products

• Global carbon neutrality goals for operations

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3️⃣ 8. Dunnage Tek

Headquarters: Fort Wayne, Indiana, USA
Key Offering: Custom-molded pulp dunnage, eco-friendly packaging inserts

Dunnage Tek specializes in molded pulp packaging, creating custom-fit, recyclable dunnage from recycled paperboard. Their solutions provide excellent product protection for fragile items in electronics, automotive parts, and appliances, and are compostable and recyclable.

Sustainability Initiatives:

• Use of post-consumer waste paper as primary raw material

• Manufacturing process designed for minimal water and energy use

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2️⃣ 9. Plastic Forests Pty Ltd

Headquarters: Victoria, Australia
Key Offering: Recycled plastic dunnage, reprocessed polymer products

Plastic Forests operates a unique closed-loop model, taking difficult-to-recycle soft plastics and transforming them into high-value, durable dunnage and other products. Their approach directly addresses plastic waste by creating reusable and recyclable solutions from landfill-bound materials.

Sustainability Initiatives:

• Diverts soft plastics from landfill for reuse in manufacturing

• Products are designed to be recycled again at end-of-life

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1️⃣ 10. Turtle Plastics

Headquarters: Minnesota, USA
Key Offering: Recycled plastic dunnage, reusable shipping containers

Turtle Plastics manufactures dunnage and shipping products primarily from post-consumer recycled HDPE and PP. Their durable, reusable dunnage trays and partitions are used extensively in automotive and industrial applications, promoting a circular economy for plastics.

Sustainability Initiatives:

• Products contain up to 100% post-consumer recycled content

• Focus on creating long-life, multi-trip packaging assets

Get Full Report Here: Recyclable Dunnage Market – View in Detailed Research Report

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🌍 Outlook: The Future of Recyclable Dunnage is Circular and Intelligent

The recyclable dunnage market is experiencing a fundamental transformation. While cost and performance remain critical, the drive toward sustainability is now a primary market force. The industry is rapidly innovating with new materials, smarter designs, and integrated return systems to minimize environmental impact.

📈 Key Trends Shaping the Market:

• Accelerated adoption of paper-based and molded pulp solutions as plastic regulations tighten

• Growth of reusable dunnage pooling systems in closed-loop supply chains

• Integration of RFID and IoT sensors into reusable dunnage for asset tracking and supply chain visibility

• Increased corporate ESG commitments driving demand for certified sustainable packaging

Get Full Report Here: Recyclable Dunnage Market – View in Detailed Research Report

The companies profiled above are at the forefront of this shift, demonstrating that effective product protection and environmental stewardship are not mutually exclusive. They are building the foundation for a waste-free, circular future for global logistics and packaging.