The Global Thermoplastic Composite Duct Market was valued at USD 1.92 Billion in 2024 and is projected to reach USD 2.75 Billion by 2030, growing at a Compound Annual Growth Rate (CAGR) of 6.2% during the forecast period (2024–2030). This robust growth is fueled by the escalating demand for lightweight, corrosion-resistant, and high-performance ducting systems across the aerospace, automotive, and industrial sectors, alongside the accelerated adoption of advanced composite materials to replace traditional metal components.

As industries worldwide prioritize efficiency, weight reduction, and durability, the focus shifts to the innovative material suppliers and manufacturers engineering the next generation of fluid and air management systems. In this analysis, we profile the Top 10 Companies in the Thermoplastic Composite Duct Industry—a blend of established aerospace suppliers, specialized fabricators, and composite technology leaders driving the market forward.

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🔟 1. Hutchinson SA

Headquarters: Paris, France
Key Offering: Aerospace Ducting Systems, Thermal Acoustic Insulation, Fluid Transfer Systems

Hutchinson, a subsidiary of TotalEnergies, is a global leader in polymer-based solutions and a premier supplier of thermoplastic composite ducts to the aerospace industry. The company’s products are critical components in aircraft environmental control systems, engine nacelles, and air distribution networks, known for their reliability under extreme conditions.

Innovation & Market Position:

• Leading supplier for major aircraft OEMs including Airbus and Boeing

• Extensive R&D in lightweight, fire-resistant composite materials

• Global manufacturing footprint supporting just-in-time delivery for assembly lines

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9️⃣ 2. Senior Aerospace BWT

Headquarters: St. Louis, Missouri, USA
Key Offering: Engine & Airframe Ducting, Thermal Management Systems, Flexible Hoses

Senior Aerospace BWT (Baker Williams Tretford) specializes in high-performance ducting for demanding aerospace applications. Their expertise lies in manufacturing ducts that withstand high temperatures and pressures, making them essential for engine bleed air systems and auxiliary power units (APUs) on commercial and military aircraft.

Innovation & Market Position:

• Proprietary manufacturing processes for complex geometric ducts

• Strong focus on compliance with stringent aerospace safety standards (AS/EN9100)

• Strategic partnerships with engine manufacturers like Pratt & Whitney and GE Aviation

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8️⃣ 3. Senior plc

Headquarters: Rickmansworth, United Kingdom
Key Offering: Composite Ducting, Fluid Conveyance Systems, Engine Components

Senior plc is a diversified engineering group with a significant aerospace division that produces advanced thermoplastic composite ducts. Their systems are integral to aircraft functionality, managing air flow for cabin pressurization, ventilation, and vital engine operations, emphasizing weight savings and fuel efficiency.

Innovation & Market Position:

• Investment in automated fiber placement (AFP) and advanced tape laying (ATL) technologies

• Focus on sustainable manufacturing and recyclable thermoplastic materials

• Long-term contracts with global defense and space agencies

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7️⃣ 4. Unified Sporting Group (US Liner)

Headquarters: Pompano Beach, Florida, USA
Key Offering: Custom Fabricated Ducting, Exhaust Systems, Industrial Ducts

US Liner is a key player in custom-fabricated thermoplastic ducting, serving high-performance automotive, marine, and industrial markets. Their expertise in handling materials like PTFE-coated fabrics and high-temperature composites makes them a go-to for specialized, non-standard ducting requirements.

Innovation & Market Position:

• Specialization in rapid prototyping and short-run production for niche applications

• Strong presence in the North American performance racing and custom vehicle sectors

• Development of lightweight, heat-shielded ducts for turbocharged engines

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6️⃣ 5. Flexfab LLC

Headquarters: Hastings, Michigan, USA
Key Offering: Silicone Ducting, Thermoplastic Composite Hoses, Custom Engineered Solutions

Flexfab is a globally recognized manufacturer of high-quality, lightweight ducting solutions. While renowned for silicone-based products, their advanced thermoplastic composite ducts are critical in aerospace and automotive applications where flexibility, temperature resilience, and longevity are paramount.

Innovation & Market Position:

• ISO/TS 16949 and AS9100 certified manufacturing facilities

• Focus on innovation in material science for extreme environment performance

• Global distribution network supporting aftermarket and OEM clients

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5️⃣ 6. NewAge Industries, Inc.

Headquarters: Southampton, Pennsylvania, USA
Key Offering: Plastic Tubing, Thermoplastic Ducting, Custom Fabrication Services

NewAge Industries specializes in advanced plastic tubing and ducting, with a strong emphasis on thermoplastic composites. They serve a broad range of industries, including pharmaceuticals, semiconductor manufacturing, and industrial automation, with a reputation for purity, durability, and technical expertise.

Innovation & Market Position:

• Vertically integrated manufacturing from material extrusion to final assembly

• Leadership in clean, contaminant-free ducting for sensitive environments

• Extensive R&D in anti-static and flame-retardant composite materials

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4️⃣ 7. Emco Industrial Plastics

Headquarters: Columbus, Ohio, USA
Key Offering: Plastic Ducting Systems, Fabrication, Industrial Components

Emco Industrial Plastics is a major distributor and fabricator of industrial plastic products, including a comprehensive range of thermoplastic composite ducting. They provide solutions for chemical processing, fume extraction, and ventilation systems, focusing on corrosion resistance and structural integrity.

Innovation & Market Position:

• Wide inventory of materials including PVC, CPVC, Polypropylene, and PVDF

• Custom fabrication capabilities for complex industrial ducting layouts

• Strong B2B customer support and technical advisory services

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3️⃣ 8. Ryan Herco Flow Solutions

Headquarters: Burbank, California, USA
Key Offering: Corrosion-Resistant Ducting, Fluid Handling Systems, Filtration Products

Ryan Herco Flow Solutions is a leading distributor of critical fluid handling products, including specialized thermoplastic composite ducting for aggressive chemical environments. Their product portfolio supports industries where purity and resistance to harsh chemicals are non-negotiable.

Innovation & Market Position:

• Extensive portfolio from top-tier composite material manufacturers

• Focus on high-purity applications in semiconductor, water treatment, and life sciences

• Value-added services including cutting, machining, and system design support

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2️⃣ 9. Saint-Gobain Performance Plastics

Headquarters: Courbevoie, France
Key Offering: High-Performance Polymer Tubing, Ducting Systems, Engineered Components

Saint-Gobain is a global powerhouse in engineered materials, with its Performance Plastics division producing state-of-the-art thermoplastic composite ducts. Their solutions are utilized in extreme conditions across aerospace, energy, and transportation sectors, leveraging advanced polymer science.

Innovation & Market Position:

• Pioneering developments in fluoropolymer and thermoplastic composite technologies

• Global R&D centers focused on material longevity and performance under stress

• Strategic supplier for next-generation aircraft and sustainable energy projects

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1️⃣ 10. Parker Hannifin Corporation

Headquarters: Cleveland, Ohio, USA
Key Offering: Aerospace Ducting, Fluid Connectors, Motion & Control Systems

Parker Hannifin’s Aerospace Group is a titan in the production of thermoplastic composite ducts for the global aviation industry. Their ducting systems are critical for flight control, fuel, hydraulics, and air conditioning, renowned for unparalleled reliability and compliance with the highest industry standards.

Innovation & Market Position:

• Worldwide support and manufacturing for commercial, military, and business aviation

• Continuous innovation in lightweighting and integration of smart sensor technology

• Commitment to sustainability through recyclable material research and efficient designs

Get Full Report Here: Thermoplastic Composite Duct Market – View in Detailed Research Report

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🌍 Outlook: The Future of Thermoplastic Composite Ducts is Lightweight and Intelligent

The thermoplastic composite duct market is undergoing a significant transformation. As the push for efficiency and sustainability intensifies across manufacturing sectors, these advanced components are becoming indispensable for modern engineering applications.

📈 Key Trends Shaping the Market:

• Accelerated adoption in next-generation aircraft like the Boeing 777X and Airbus A321XLR for maximum weight savings

• Growing demand from the electric vehicle sector for thermal management and battery cooling systems

• Increased R&D investment in recyclable and bio-based thermoplastic resins

• Integration of Industry 4.0 technologies for smart ducting with embedded health monitoring sensors

Get Full Report Here: Thermoplastic Composite Duct Market – View in Detailed Research Report

The companies profiled are not merely supplying components—they are enabling technological progress by providing the lightweight, durable, and intelligent systems that modern industry demands. Their continued innovation ensures that thermoplastic composite ducts will remain at the forefront of material science application for years to come.