The Global Plasma Sprayed Titanium Powder Market was valued at USD 1.05 Billion in 2024 and is projected to reach USD 1.52 Billion by 2030, growing at a Compound Annual Growth Rate (CAGR) of 6.2% during the forecast period (2024–2030). This growth is driven by escalating demand from the aerospace and medical implant sectors, increasing adoption of additive manufacturing, and the superior properties of titanium coatings for corrosion and wear resistance.

As advanced manufacturing evolves toward lightweight, high-performance components, the focus intensifies on the material innovators supplying the high-purity titanium powders essential for plasma spray processes. In this blog, we profile the Top 10 Companies in the Plasma Sprayed Titanium Powder Industry—a blend of global metal specialists, advanced materials producers, and surface technology leaders shaping the future of industrial coatings.

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🔟 1. Sandvik Materials Technology

Headquarters: Sandviken, Sweden
Key Offering: Osprey® Titanium Powders for Plasma Spray

Sandvik is a global leader in advanced stainless steels and specialty alloys, with a renowned Osprey metal powder division. Their high-purity titanium powders are engineered for consistent particle size distribution, essential for uniform plasma-sprayed coatings in demanding aerospace and medical applications.

Innovation Focus:

• Development of gas-atomized spherical titanium powders
• Investments in additive manufacturing powder production capacity
• Focus on recyclable and sustainable powder production processes

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Global Plasma Sprayed Titanium Powder Market – View in Detailed Research Report

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9️⃣ 2. AP&C (A GE Additive Company)

Headquarters: Montreal, Canada
Key Offering: Plasma Atomized Titanium Powders

AP&C, a GE Additive company, specializes in plasma atomization to produce ultra-clean, spherical titanium powders. Their powders are celebrated for high flowability and purity, making them ideal for plasma spray coatings in the medical implant and aerospace industries, where material integrity is non-negotiable.

Innovation Focus:

• Pioneering plasma atomization technology for superior powder sphericity
• Supply chain integration within GE Aviation for aerospace components
• Expansion of production to meet growing medical device demand

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8️⃣ 3. Praxair Surface Technologies

Headquarters: Indianapolis, Indiana, USA
Key Offering: Thermal Spray Powders, Including Titanium

Praxair Surface Technologies, now part of Linde, is a major global supplier of thermal spray materials and services. They provide a range of titanium powders specifically formulated for plasma spray applications, serving original equipment manufacturers (OEMs) in aviation, power generation, and industrial markets.

Innovation Focus:

• Development of custom alloy blends for specific coating performance
• Global technical support and coating application services
• Focus on coatings that extend component lifespan and reduce maintenance

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7️⃣ 4. Oerlikon Metco

Headquarters: Pfäffikon, Switzerland
Key Offering: Metco™ Titanium Powders for Thermal Spray

Oerlikon Metco is a foremost provider of surface solutions, offering a comprehensive portfolio of thermal spray powders, equipment, and coating services. Their titanium powders are used globally to apply protective coatings that combat corrosion, wear, and heat in critical components.

Innovation Focus:

• R&D in feedstock materials for advanced thermal spray processes
• Digital solutions for coating process monitoring and optimization
• Sustainability initiatives to reduce the environmental footprint of coating operations

Download FREE Sample Report:
Global Plasma Sprayed Titanium Powder Market – View in Detailed Research Report

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6️⃣ 5. H.C. Starck Surface Technology and Ceramic Powders

Headquarters: Munich, Germany
Key Offering: TITAN Powder Grades for Thermal Spraying

H.C. Starck, a subsidiary of Masan High-Tech Materials, is a leading producer of technology metals and advanced powders. Their titanium powders for thermal spraying are known for consistent quality and are critical for applications requiring biocompatibility and high strength-to-weight ratios.

Innovation Focus:

• Expertise in processing refractory and reactive metals
• Development of powders for next-generation aerospace alloys
• Commitment to responsible sourcing and production practices

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5️⃣ 6. Tekna

Headquarters: Sherbrooke, Quebec, Canada
Key Offering: Plasma-Synthesized Spherical Titanium Powder

Tekna Holding AS is a pioneer in advanced materials production using plasma technology. Their proprietary plasma process produces highly spherical and pure titanium powders that are perfectly suited for both thermal spray coatings and additive manufacturing, offering exceptional performance.

Innovation Focus:

• Vertically integrated plasma technology for powder production
• Scaling production to meet industrial demand for high-quality powders
• Strategic partnerships with major aerospace and medical companies

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4️⃣ 7. ATI Powder Metals

Headquarters: Pittsburgh, Pennsylvania, USA
Key Offering: Specialty Titanium Alloy Powders

ATI Powder Metals is a business unit of ATI Inc., a global producer of high-performance materials. They specialize in gas atomized powders of titanium and nickel-based superalloys, supplying the aerospace and defense sectors with materials for plasma spray coatings and additive manufacturing.

Innovation Focus:

• Development of high-performance titanium alloys like Ti-6Al-4V
• Focus on powder characteristics critical for flight-worthy components
• Investment in increased atomization capacity for reactive metals

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3️⃣ 8. Hoganas

Headquarters: Hoganas, Sweden
Key Offering: Titanium-based Metal Powders

Hoganas Group is one of the world’s oldest and largest metal powder producers. While renowned for iron powders, their expertise extends to titanium powders used in surface coating applications, benefiting from decades of experience in powder metallurgy and particle engineering.

Innovation Focus:

• Leveraging core competence in powder manufacturing for new materials
• Sustainability leadership in metal powder production
• Exploring new market applications for titanium coatings

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2️⃣ 9. AMETEK Specialty Metal Products

Headquarters: Eighty Four, Pennsylvania, USA
Key Offering: High-Purity Titanium Wire and Powder

AMETEK SMP produces high-purity titanium and other specialty metals in various forms, including powder for thermal spray. Their materials are used to create protective coatings for components in the chemical processing, marine, and aerospace industries.

Innovation Focus:

• Precision manufacturing of high-purity reactive metals
• Supply of feedstock for both plasma spray and wire-arc spray processes
• Quality systems tailored for critical aerospace and defense specifications

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1️⃣ 10. Carpenter Technology (Carpenter Additive)

Headquarters: Philadelphia, Pennsylvania, USA
Key Offering: Titanium Powders for Additive and Thermal Spray

Carpenter Technology, through its Carpenter Additive division, is a key supplier of premium titanium alloy powders. Their powders are engineered to meet the stringent requirements of plasma spray applications, particularly in the repair and overhaul (MRO) of jet engine components.

Innovation Focus:

• Advanced atomization techniques for controlled powder morphology
• Growing product portfolio for the aerospace MRO market
• Digital powder management and traceability solutions

Get Full Report Here:
Global Plasma Sprayed Titanium Powder Market – View in Detailed Research Report

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🌍 Outlook: The Future of Plasma Sprayed Titanium Powder Is High-Performance and Precise

The plasma sprayed titanium powder market is undergoing a significant transformation. While traditional applications in aerospace coatings continue to dominate, the industry is rapidly advancing toward customized material solutions, digital process control, and sustainable production methods.

📈 Key Trends Shaping the Market:

• Expansion into biomedical implants requiring bioactive titanium surfaces
• Increased demand from the additive manufacturing sector for versatile powders
• Development of nano-structured titanium powders for enhanced coating properties
• Integration of AI and IoT for real-time monitoring and quality control in plasma spraying

Get Full Report Here:
Global Plasma Sprayed Titanium Powder Market – View in Detailed Research Report

The companies listed above are not only supplying a critical advanced material—they are enabling the next generation of durable, lightweight, and high-performance components across global industries.