The Global 3D Printed Continuous Fiber-reinforced Composites Market was valued at USD 215.8 Million in 2024 and is projected to reach USD 612.4 Million by 2030, growing at a Compound Annual Growth Rate (CAGR) of 19.8% during the forecast period (2024–2030). This remarkable growth is driven by the escalating demand for lightweight, high-strength materials in the aerospace, automotive, and defense sectors, alongside significant technological advancements in additive manufacturing processes.

As industries worldwide pivot towards digital manufacturing and sustainable production methods, the focus intensifies on the key material science and technology innovators driving this transformation. In this blog, we profile the Top 10 Companies in the 3D Printed Continuous Fiber-reinforced Composites Industry—a dynamic mix of chemical giants, specialized composite suppliers, and pioneering 3D printing technology leaders shaping the future of manufacturing.

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🔟 1. Markforged

Headquarters: Watertown, Massachusetts, USA
Key Offering: Industrial 3D Printers (X7, FX20), Continuous Carbon Fiber (CCF), Onyx FR-A, Software (Eiger)

Markforged is arguably the pioneer and a dominant force in the commercial 3D printing of continuous fiber-reinforced composites. The company’s proprietary Continuous Filament Fabrication (CFF) technology allows for the precise deposition of continuous strands of carbon fiber, fiberglass, or Kevlar® into a thermoplastic matrix, resulting in parts with strengths comparable to aluminum.

Innovation & Market Strategy:

• Pioneer of accessible desktop industrial CFF systems.
• Cloud-based Eiger software for seamless workflow and part management.
• Strong focus on aerospace, automotive, and industrial automation applications.

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9️⃣ 2. Stratasys Ltd.

Headquarters: Eden Prairie, Minnesota, USA & Rehovot, Israel
Key Offering: FDM® Technology, Antero® 840CN03 FDM thermoplastic, Fortus® 450mc Production 3D Printer

Stratasys, a global leader in polymer 3D printing solutions, offers robust capabilities in fiber-reinforced composites through its Fused Deposition Modeling (FDM) technology. While traditionally known for short-fiber filled materials, its high-performance Antero material, a PEKK-based thermoplastic, is used in demanding aerospace applications and demonstrates the company’s commitment to advanced composites.

Innovation & Market Strategy:

• Extensive portfolio of industrial-grade 3D printers and high-performance thermoplastics.
• Strategic partnerships with aerospace OEMs like Boeing for qualification of 3D printed parts.
• Ongoing R&D in high-temperature and composite-ready materials.

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8️⃣ 3. 3D Systems Corporation

Headquarters: Rock Hill, South Carolina, USA
Key Offering: Figure 4 Platform, Stereolithography (SLA) & Selective Laser Sintering (SLS) printers, Accura® Composite CFL25 material

3D Systems provides a comprehensive suite of additive manufacturing solutions, including technologies suitable for composite tooling and direct part production. Their Figure 4 platform offers high-speed production of composite molds, while specialized materials like Accura Composite are engineered for high stiffness and durability.

Innovation & Market Strategy:

• Leadership in additive manufacturing for rapid composite tooling, reducing lead times for traditional composite layup processes.
• Development of materials that bridge the gap between prototyping and production for composite applications.
• Focus on end-to-end solutions from design software to finished part validation.

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7️⃣ 4. Hexcel Corporation

Headquarters: Stamford, Connecticut, USA
Key Offering: HexPEKK® thermoplastic powders, Continuous Carbon Fiber, Aerospace-grade prepregs

Hexcel is a world leader in advanced composites technology for the aerospace industry. While traditionally focused on conventional composite manufacturing, Hexcel’s high-performance materials, such as its HexPEKK thermoplastic polymers, are increasingly used in additive manufacturing processes like Selective Laser Sintering (SLS) for creating high-strength, lightweight components.

Innovation & Market Strategy:

• Deep expertise in carbon fiber and high-performance thermoplastics for aerospace.
• Leveraging material science leadership to penetrate the additive manufacturing supply chain.
• Collaboration with OEMs to qualify AM materials for flight-critical applications.

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6️⃣ 5. EOS GmbH

Headquarters: Krailling, Germany
Key Offering: EOS P 810 (for PEKK), EOSINT P systems, High-performance polymer powders (PA, PEKK)

EOS is a global leader in industrial 3D printing for metals and polymers. Their EOS P 810 system is specifically designed for processing high-performance polymers like PEKK, which are ideal for producing composite-like parts with excellent strength-to-weight ratios and high thermal stability, particularly for aerospace and medical implants.

Innovation & Market Strategy:

• Specialization in industrial SLS technology for serial production.
• Strong focus on material development for demanding environments.
• Established a robust partner network for application development in targeted industries.

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5️⃣ 6. BASF SE (via Forward AM)

Headquarters: Ludwigshafen, Germany
Key Offering: Ultrasint® TPU01, PA6 MF, PAHT CF (Carbon Fiber Filled), Photopolymer resins

BASF’s additive manufacturing brand, Forward AM, offers a wide range of advanced materials for various 3D printing technologies. Their portfolio includes fiber-filled filaments and powders, such as PAHT CF (Polyarylamide filled with carbon fiber), which provide enhanced stiffness and heat resistance for functional prototypes and end-use parts.

Innovation & Market Strategy:

• Leverages BASF’s vast polymer and chemical expertise to develop specialized AM materials.
• Focus on creating material solutions for specific industrial challenges in automotive and consumer goods.
• Strategic acquisitions and partnerships to broaden technology and material portfolio.

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4️⃣ 7. Arevo Labs

Headquarters: Santa Clara, California, USA
Key Offering: Aqua 2 3D Printer, Super Polymer materials, Composite-based end-use parts (e.g., bicycle frames)

Arevo Labs is dedicated to manufacturing strong, lightweight composite parts using a unique technology that involves depositing continuous carbon fiber into a high-temperature thermoplastic matrix. Their robotics-based deposition system enables the creation of large-scale, structurally optimized parts, positioning them uniquely in the market for direct digital manufacturing of composite structures.

Innovation & Market Strategy:

• Development of “Direct Digital Additive Manufacturing” (DDAM) for end-use composite parts.
• Focus on large-scale applications and robotics-integrated printing systems.
• Demonstrated capability by producing commercially available products like the Emery ONE e-bike frame.

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3️⃣ 8. Fortify

Headquarters: Boston, Massachusetts, USA
Key Offering: Continuous Kinetic Mixing (CKM) technology, Digital Composite Manufacturing (DCM) platform, Flux Series printers

Fortify specializes in a unique process called Digital Composite Manufacturing (DCM), which uses magnetic energy to align reinforcing fibers within a photopolymer resin during the vat polymerization (DLP) printing process. This allows for precise control over fiber orientation, resulting in parts with tailored mechanical properties unmatched by standard isotropic 3D printed materials.

Innovation & Market Strategy:

• Patented technology for fiber alignment within resins, enabling anisotropic property control.
• Focus on high-performance applications in sectors like electronics, aerospace, and medical devices.
• Partnerships with material suppliers and end-users to develop application-specific solutions.

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2️⃣ 9. Anisoprint

Headquarters: Luxembourg
Key Offering: Composer A4 & Pro 2 3D Printers, Continuous Carbon Fiber (CCF), Anisofillament materials

Anisoprint is a technology provider focused on continuous fiber co-extrusion 3D printing. Their process allows for the simultaneous printing of a thermoplastic matrix and continuous fibers (carbon, basalt, or glass), enabling the creation of parts that are both lightweight and exceptionally strong. Their software includes tools for topology optimization and fiber path generation.

Innovation & Market Strategy:

• Comprehensive solution integrating hardware, software, and materials for CFC printing.
• Strong emphasis on research and education, partnering with universities and research institutes.
• Targeting high-growth markets like satellites, drones, and robotics.

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1️⃣ 10. Continuous Composites

Headquarters: Coeur d’Alene, Idaho, USA
Key Offering: Continuous Fiber 3D Printing (CF3D®) technology, Robotic additive manufacturing systems

Continuous Composites is at the forefront of developing a patented Continuous Fiber 3D Printing (CF3D®) process. This technology utilizes a robotic arm to thermoset composite materials in free space, enabling the creation of complex, large-scale structures without the need for molds. It is particularly promising for aerospace, defense, and infrastructure applications.

Innovation & Market Strategy:

• Pioneering a unique out-of-autoclave, tooling-free manufacturing process for composites.
• Strong IP portfolio and strategic collaborations with government agencies (e.g., NASA, U.S. Air Force).
• Focus on scaling the technology for industrial and large-structure manufacturing.

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3D Printed Continuous Fiber-reinforced Composites Market – View in Detailed Research Report

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🌍 Outlook: The Future is Built Layer by Layer with Fiber

The 3D printed continuous fiber-reinforced composites market is undergoing a fundamental shift from a prototyping curiosity to a viable production technology. As material science advances and printing systems become faster and more reliable, the adoption curve is accelerating across weight-sensitive industries.

📈 Key Trends Shaping the Market:

• Integration of robotics and artificial intelligence for automated fiber placement and in-process quality control.
• Development of high-temperature thermoplastics (PEEK, PEKK, PAEK) and new resin systems for more demanding applications.
• Increased focus on sustainability, with research into recyclable thermoplastics and bio-based fibers.
• Growing adoption in serial production for automotive, aerospace, and medical implants, driven by design freedom and part consolidation benefits.

The companies listed above are not only supplying materials and machines—they are redefining the very principles of design and manufacturing for a stronger, lighter, and more efficient future.

Get Full Report Here:
3D Printed Continuous Fiber-reinforced Composites Market – View in Detailed Research Report