Top 10 Companies in the Non-Toxic Spray Foam Insulation Industry (2025): Market Leaders Driving Sustainable Building Solutions

In Business Insights
October 27, 2025


The Global Non-Toxic Spray Foam Insulation Market was valued at USD 4.8 Billion in 2024 and is projected to reach USD 7.2 Billion by 2030, growing at a Compound Annual Growth Rate (CAGR) of 6.9% during the forecast period (2024–2030). This robust growth trajectory reflects increasing consumer awareness of indoor air quality, stringent environmental regulations, and rising demand for energy-efficient building materials across residential, commercial, and industrial sectors worldwide.

As the construction industry accelerates its transition toward healthier, more sustainable building practices, the spotlight falls on pioneering manufacturers who are developing innovative, low-VOC formulations without compromising performance. In this analysis, we profile the Top 10 Companies in the Non-Toxic Spray Foam Insulation Market—a dynamic mix of chemical giants, specialized manufacturers, and green building innovators shaping the future of environmentally responsible insulation.

This report aims to provide a comprehensive presentation of the global market for Non-Toxic Spray Foam Insulation, with both quantitative and qualitative analysis, to help readers develop business/growth strategies, assess the market competitive situation, analyze their position in the current marketplace, and make informed business decisions regarding Non-Toxic Spray Foam Insulation. This report contains market size and forecasts of Non-Toxic Spray Foam Insulation in global, including the following market information:

Global Non-Toxic Spray Foam Insulation Market Revenue, 2018-2023, 2024-2029, ($ millions)

Global Non-Toxic Spray Foam Insulation Market Sales, 2018-2023, 2024-2029, (Kiloton)
Global top five Non-Toxic Spray Foam Insulation companies in 2022 (%)
The global Non-Toxic Spray Foam Insulation market was valued at US$ 3.9 billion in 2022 and is projected to reach US$ 6.8 billion by 2029, at a CAGR of 7.2% during the forecast period. The influence of COVID-19 and the Russia-Ukraine War were considered while estimating market sizes.
The U.S. Market is Estimated at $ 1.2 Billion in 2022, While China is Forecast to Reach $ 1.8 Billion.
Rigid Closed Cell Injection Foam Segment to Reach $ 820 Million by 2029, with a 7.8% CAGR in next six years.
The global key manufacturers of Non-Toxic Spray Foam Insulation include Natural Polymers, LLC, BASF, Icynene, Eco Insulation, Ecotelligent Homes, Lapolla Industries, Huntsman Building Solutions, Johns Manville and Spray Foamworx, etc. in 2022, the global top five players have a share approximately 52% in terms of revenue.
We surveyed the Non-Toxic Spray Foam Insulation manufacturers, suppliers, distributors and industry experts on this industry, involving the sales, revenue, demand, price change, product type, recent development and plan, industry trends, drivers, challenges, obstacles, and potential risks.
Total Market by Segment:
Global Non-Toxic Spray Foam Insulation Market, by Type, 2018-2023, 2024-2029 ($ Millions) & (Kiloton)
Global Non-Toxic Spray Foam Insulation Market Segment Percentages, by Type, 2022 (%)

  • Rigid Closed Cell Injection Foam (48.2%)
  • Open Cell Spray Foam (51.8%)
Global Non-Toxic Spray Foam Insulation Market, by Application, 2018-2023, 2024-2029 ($ Millions) & (Kiloton)
Global Non-Toxic Spray Foam Insulation Market Segment Percentages, by Application, 2022 (%)
  • Industrial Building (32.1%)
  • Agricultural Building (18.7%)
  • Civil Building (41.2%)
  • Others (8.0%)
Global Non-Toxic Spray Foam Insulation Market, By Region and Country, 2018-2023, 2024-2029 ($ Millions) & (Kiloton)
Global Non-Toxic Spray Foam Insulation Market Segment Percentages, By Region and Country, 2022 (%)
  • North America (35.4%)
  • US (28.1%)
  • Canada (5.2%)
  • Mexico (2.1%)
  • Europe (26.8%)
  • Germany (7.8%)
  • France (5.6%)
  • U.K. (4.2%)
  • Italy (3.1%)
  • Russia (2.4%)
  • Nordic Countries (2.9%)
  • Benelux (1.8%)
  • Rest of Europe (6.4%)
  • Asia (28.5%)
  • China (15.2%)
  • Japan (4.8%)
  • South Korea (3.2%)
  • Southeast Asia (2.7%)
  • India (2.9%)
  • Rest of Asia (4.2%)
  • South America (4.8%)
  • Brazil (3.1%)
  • Argentina (1.2%)
  • Rest of South America (0.5%)
  • Middle East & Africa (4.5%)
  • Turkey (1.8%)
  • Israel (0.9%)
  • Saudi Arabia (1.2%)
  • UAE (1.1%)
  • Rest of Middle East & Africa (1.6%)
Competitor Analysis
The report also provides analysis of leading market participants including:
  • Key companies Non-Toxic Spray Foam Insulation revenues in global market, 2018-2023 (Estimated), ($ millions)
  • Key companies Non-Toxic Spray Foam Insulation revenues share in global market, 2022 (%)
  • Key companies Non-Toxic Spray Foam Insulation sales in global market, 2018-2023 (Estimated), (Kiloton)
  • Key companies Non-Toxic Spray Foam Insulation sales share in global market, 2022 (%)
Further, the report presents profiles of competitors in the market, key players include:
  • Natural Polymers, LLC
  • BASF
  • Icynene
  • Eco Insulation
  • Ecotelligent Homes
  • Lapolla Industries
  • Huntsman Building Solutions
  • Johns Manville
  • Spray Foamworx
  • Airkrete
  • ThermoSeal
  • NZ Foam Limited
  • Commercial Thermal Solutions, Inc

Outline of Major Chapters:
Chapter 1: Introduces the definition of Non-Toxic Spray Foam Insulation, market overview.
Chapter 2: Global Non-Toxic Spray Foam Insulation market size in revenue and volume.
Chapter 3: Detailed analysis of Non-Toxic Spray Foam Insulation manufacturers competitive landscape, price, sales and revenue market share, latest development plan, merger, and acquisition information, etc.
Chapter 4: Provides the analysis of various market segments by type, covering the market size and development potential of each market segment, to help readers find the blue ocean market in different market segments.
Chapter 5: Provides the analysis of various market segments by application, covering the market size and development potential of each market segment, to help readers find the blue ocean market in different downstream markets.
Chapter 6: Sales of Non-Toxic Spray Foam Insulation in regional level and country level. It provides a quantitative analysis of the market size and development potential of each region and its main countries and introduces the market development, future development prospects, market space of each country in the world.
Chapter 7: Provides profiles of key players, introducing the basic situation of the main companies in the market in detail, including product sales, revenue, price, gross margin, product introduction, recent development, etc.
Chapter 8: Global Non-Toxic Spray Foam Insulation capacity by region & country.
Chapter 9: Introduces the market dynamics, latest developments of the market, the driving factors and restrictive factors of the market, the challenges and risks faced by manufacturers in the industry, and the analysis of relevant policies in the industry.
Chapter 10: Analysis of industrial chain, including the upstream and downstream of the industry.
Chapter 11: The main points and conclusions of the report.


🔟 1. Natural Polymers, LLC

Headquarters: Canton, Ohio, USA
Key Offering: HealthySeal Bio-Based Foam, Soy-Based Insulation Systems

Natural Polymers, LLC stands at the forefront of the non-toxic insulation revolution with its innovative bio-based formulations derived from soy and other renewable resources. The company’s proprietary technology eliminates harmful isocyanates while maintaining superior thermal performance and air sealing capabilities.

Sustainability Initiatives:

  • Zero-VOC, formaldehyde-free formulations

  • Bio-based content exceeding 30% in core products

  • LEED-certified installation projects across North America

Download FREE Sample Report:
Non-Toxic Spray Foam Insulation Market – View in Detailed Research Report


9️⃣ 2. BASF

Headquarters: Ludwigshafen, Germany
Key Offering: Walltite CM01, Spraytite Closed Cell Foam

BASF’s construction chemicals division has pioneered low-emitting spray foam systems that meet the most stringent indoor air quality standards. Their Walltite CM01 formulation represents a breakthrough in balancing performance with environmental responsibility.

Sustainability Initiatives:

  • Global carbon neutrality targets by 2050

  • Third-party certified indoor air quality emissions testing


8️⃣ 3. Icynene

Headquarters: Mississauga, Ontario, Canada
Key Offering: ProSeal Eco, MD-R-200 Open Cell Foam

Icynene specializes in water-blown, low-density open cell foam systems that deliver exceptional air sealing while maintaining breathability for moisture management.

Sustainability Initiatives:

  • Zero-ozone depletion potential formulations

  • Formaldehyde-free certification across product portfolio


7️⃣ 4. Eco Insulation

Headquarters: San Diego, California, USA
Key Offering: EcoSeal Foam, Natural Fiber Blends

Eco Insulation has built its reputation on developing plant-based insulation solutions that prioritize occupant health. Their formulations leverage agricultural byproducts and renewable materials to create effective thermal barriers.

Sustainability Initiatives:

  • USDA-certified bio-based product labeling

  • Indoor airPLUS certification compliance


6️⃣ 5. Ecotelligent Homes

Headquarters: Detroit, Michigan, USA
Key Offering: EcoPolyurethane Blend, Wheat-Straw Composite Foams

Ecotelligent Homes focuses on customized, non-toxic insulation solutions for high-performance building envelopes.

Sustainability Initiatives:

  • Passive House certification compatibility

  • Energy modeling integration for optimized thermal performance


5️⃣ 6. Lapolla Industries

Headquarters: Houston, Texas, USA
Key Offering: AirTight Closed Cell, FW330 Open Cell Systems

Lapolla Industries delivers comprehensive non-toxic foam insulation systems designed to enhance building durability and occupant wellbeing.

Sustainability Initiatives:

  • GREENGAURD Gold certified products

  • Advanced blowing agent technology for reduced global warming potential


4️⃣ 7. Huntsman Building Solutions

Headquarters: The Woodlands, Texas, USA
Key Offering: Closed Cell Insulation, Ultra Low VOC Systems

Huntsman Building Solutions has established itself as a global leader in spray polyurethane foam technology with a strong focus on developing healthier product alternatives.

Sustainability Initiatives:

  • Global energy efficiency improvement targets

  • Third-party validated low chemical emissions data


3️⃣ 8. Johns Manville

Headquarters: Denver, Colorado, USA
Key Offering: JM Corbond IV System, JM Corbond Open Cell

Johns Manville leverages its extensive research capabilities to create non-toxic insulation solutions that support building sustainability goals.

Sustainability Initiatives:

  • Comprehensive product lifecycle assessments

  • Formaldehyde-free manufacturing processes across all insulation product lines

Download FREE Sample Report:
Non-Toxic Spray Foam Insulation Market – View in Detailed Research Report


2️⃣ 9. Spray Foamworx

Headquarters: Atlanta, Georgia, USA
Key Offering: EcoGreen Closed Cell, BioBlow Open Cell Systems

Spray Foamworx has carved out a significant niche in the commercial non-toxic insulation space, focusing on large-scale projects requiring minimal disruption and maximum health protection.

Sustainability Initiatives:

  • Specialization in hospitals, schools, and multi-family residential applications where indoor air quality is paramount.

    Sustainability Initiatives:

    • Building energy performance optimization services

    • Green Building Council partnership programs


    1️⃣ 10. Airkrete

    Headquarters: Port Washington, New York, USA
    Key Offering: Airkrete Magnesium Cement Foam, Non-Toxic Injection Foam

    Airkrete represents an entirely different approach to non-toxic insulation through its proprietary magnesium oxide-based formulations that provide fire resistance without harmful chemical additives.

    Sustainability Initiatives:

    • Zero VOC emissions during application and throughout service life

    • Asbestos-free, non-flammable composition


    🌍 Outlook: The Future of Non-Toxic Spray Foam Insulation Is Healthier and Smarter

    The non-toxic spray foam insulation market is undergoing a fundamental transformation. While traditional petroleum-based products still command significant market share, the industry is increasingly investing in bio-based alternatives, advanced formulation technologies, and comprehensive lifecycle management approaches.

    📈 Key Trends Shaping the Market:

    • Accelerated adoption of soy-based and other bio-polyols

    • Global regulatory push for low-VOC and formaldehyde-free building materials

    • Integration of smart building technologies with insulation performance monitoring

    • Mainstream acceptance of health-focused building standards like WELL and Fitwel

    • Growing demand for retrofit applications in existing building stock to improve energy efficiency and indoor environmental quality simultaneously

    Get Full Report Here:
    Non-Toxic Spray Foam Insulation Market – View in Detailed Research Report

    The companies profiled above are not only supplying essential building materials—they’re leading the transition toward healthier, more sustainable buildings worldwide.

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