The Global Aerospace Grade 3D Printing Additive Manufacturing Market was valued at USD 2.84 Billion in 2024 and is projected to reach USD 6.52 Billion by 2030, growing at a Compound Annual Growth Rate (CAGR) of 14.8% during the forecast period (2024–2030). This robust growth is driven by increasing demand for lightweight, fuel-efficient aircraft components, rapid prototyping needs, supply chain optimization, and the adoption of advanced materials meeting stringent aerospace certifications.
As the aerospace industry accelerates toward digital manufacturing and sustainable production methods, the focus shifts to key additive manufacturing providers enabling complex part production, weight reduction, and operational efficiency. In this blog, we profile the Top 10 Companies in the Aerospace Grade 3D Printing Additive Manufacturing Market—technology pioneers, material specialists, and system integrators defining the next era of aviation manufacturing.
🔟 1. Stratasys Ltd.
Headquarters: Eden Prairie, Minnesota, USA
Key Offering: FDM® (Fused Deposition Modeling), SAF® Technology, Aerospace-Certified Materials
Stratasys is a global leader in polymer 3D printing solutions, providing advanced systems and materials certified for aerospace applications. Their Fortus® and Stratasys F900® series are widely used for producing flight-ready parts, jigs, fixtures, and prototypes.
Innovation Initiatives:
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SAF® technology for high-volume production
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Antero® 840CN03 PEKK-based material for extreme environments
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Collaborations with Airbus, Boeing, and defense agencies
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Aerospace Grade 3D Printing Additive Manufacturing Market – View in Detailed Research Report
9️⃣ 2. 3D Systems Corporation
Headquarters: Rock Hill, South Carolina, USA
Key Offering: SLS, DMP (Direct Metal Printing), Figure 4® Systems
3D Systems offers a comprehensive portfolio of additive manufacturing solutions, including selective laser sintering (SLS) and direct metal printing (DMP) technologies. Their aerospace solutions are used for turbine blades, ducting, and structural components.
Innovation Initiatives:
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DMP Factory 500 for large-scale metal part production
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Accura® AMX Rigid Plastic for high-temperature applications
8️⃣ 3. GE Additive
Headquarters: Cincinnati, Ohio, USA
Key Offering: Electron Beam Melting (EBM), Laser Powder Bed Fusion, Aerospace Alloys
GE Additive provides electron beam melting and laser powder bed fusion technologies through its Arcam EBM and Concept Laser brands. The company is a key supplier for LEAP engine fuel nozzles and other critical aerospace components.
Innovation Initiatives:
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Production of over 100,000 additive fuel nozzles
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Development of titanium aluminide and nickel superalloys
7️⃣ 4. EOS GmbH
Headquarters: Krailling, Germany
Key Offering: Laser Sintering Systems, Metal Solutions, Polymer Materials
EOS is a leading provider of industrial 3D printing solutions, specializing in both polymer and metal additive manufacturing. Their systems produce flight-certified components for commercial and military aircraft.
Innovation Initiatives:
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EOS M 400-4 for quad-laser metal printing
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EOS NickelAlloy IN718 for high-strength applications
Download FREE Sample Report:
Aerospace Grade 3D Printing Additive Manufacturing Market – View in Detailed Research Report
6️⃣ 5. Renishaw plc
Headquarters: Wotton-under-Edge, United Kingdom
Key Offering: Metal Powder Bed Fusion Systems, Process Monitoring, Metrology
Renishaw provides advanced metal additive manufacturing systems with integrated process monitoring and metrology capabilities. Their RenAM 500 series is used for producing critical aerospace components with rigorous quality control.
Innovation Initiatives:
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InfiniAM Spectral process monitoring software
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Automated powder handling systems
5️⃣ 6. SLM Solutions Group AG
Headquarters: Lübeck, Germany
Key Offering: Selective Laser Melting®, Multi-Laser Systems, NXG XII 600
SLM Solutions specializes in metal additive manufacturing using selective laser melting technology. Their multi-laser systems enable high-productivity manufacturing of large aerospace components.
Innovation Initiatives:
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12-laser NXG XII 600 system for mass production
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Closed-loop control systems for process stability
4️⃣ 7. HP Inc.
Headquarters: Palo Alto, California, USA
Key Offering: Multi Jet Fusion Technology, Jet Fusion 500/300 Series, PA12 Materials
HP’s Multi Jet Fusion technology provides high-speed production of functional polymer parts for aerospace applications. Their systems are used for cabin components, ducting, and prototyping.
Innovation Initiatives:
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HP Metal Jet for future metal production
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Sustainable material development programs
3️⃣ 8. Materialise NV
Headquarters: Leuven, Belgium
Key Offering: Software Solutions, Manufacturing Services, Certified Processes
Materialise provides comprehensive software solutions and manufacturing services for aerospace additive manufacturing. Their Manga software suite and certified production services support major aerospace OEMs.
Innovation Initiatives:
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CO-AM platform for integrated additive manufacturing
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ASTM/AMS material qualifications
2️⃣ 9. Optomec Inc.
Headquarters: Albuquerque, New Mexico, USA
Key Offering: Aerosol Jet Systems, LENS® Technology, Repair Solutions
Optomec specializes in additive repair and functional coating applications for aerospace components. Their LENS and Aerosol Jet technologies are used for turbine blade repair and electronic printing.
Innovation Initiatives:
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Hybrid additive-subtractive manufacturing systems
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Conformal printing of sensors and antennas
1️⃣ 10. Markforged
Headquarters: Watertown, Massachusetts, USA
Key Offering: Continuous Fiber Reinforcement, Metal X System, Software Platform
Markforged offers industrial 3D printing systems with continuous fiber reinforcement capabilities. Their technology produces high-strength composite parts for tooling, fixtures, and end-use aerospace components.
Innovation Initiatives:
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Digital Forge platform for distributed manufacturing
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Onyx FR and carbon fiber materials
Get Full Report Here:
Aerospace Grade 3D Printing Additive Manufacturing Market – View in Detailed Research Report
🌍 Outlook: The Future of Aerospace Manufacturing Is Additive
The aerospace grade 3D printing market is experiencing transformative growth as manufacturers adopt additive technologies for production-scale applications. While prototyping remains important, the industry is increasingly focused on series production, certified materials, and digital inventory solutions.
📈 Key Trends Shaping the Market:
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Expansion of metal additive manufacturing for engine and structural components
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Development of aerospace-qualified materials and processes
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Integration of AI and machine learning for process optimization
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Growth of distributed manufacturing networks
Get Full Report Here:
Aerospace Grade 3D Printing Additive Manufacturing Market – View in Detailed Research Report
The companies listed above are not only supplying advanced manufacturing technology—they’re enabling the digital transformation of aerospace production worldwide.
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