The Global Plastic Dunnage Market was estimated at USD 762.62 million in 2023 and is projected to reach USD 1094.09 million by 2029, exhibiting a CAGR of 6.20% during the forecast period. This growth is fueled by the expanding e-commerce sector, rising demand for efficient supply chain solutions in automotive and electronics industries, and a shift toward sustainable, reusable packaging materials to minimize environmental impact across global logistics networks.

The USA market for the Global Plastic Dunnage market is estimated to increase from USD million in 2022 to reach USD million by 2030, at a CAGR during the forecast period of 2023 through 2030.

The China market for the Global Plastic Dunnage market is estimated to increase from USD million in 2022 to reach USD million by 2030, at a CAGR during the forecast period of 2023 through 2030.

The Europe market for the Global Plastic Dunnage market is estimated to increase from USD million in 2022 to reach USD million by 2030, at a CAGR during the forecast period of 2023 through 2030.

As the logistics and packaging industry evolves toward more sustainable and efficient practices, the focus turns to innovative providers of plastic dunnage solutions that protect goods during transit while reducing waste and costs. In this blog, we profile the Top 10 Companies in the Global Plastic Dunnage Market—a blend of established packaging giants, reusable specialists, and custom manufacturers driving advancements in protective packaging for diverse sectors.

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🔟 1. Sonoco

Headquarters: Hartsville, South Carolina, USA
Key Offering: Reusable plastic dunnage trays, custom inserts, and protective packaging systems

Sonoco stands as a global leader in protective packaging, with its plastic dunnage solutions widely used in automotive, electronics, and consumer goods industries. The company excels in designing durable, customizable plastic trays and dividers that safeguard components during shipping and storage, ensuring minimal damage and optimal space utilization. Because of its commitment to innovation, Sonoco has integrated advanced molding techniques to produce lightweight yet robust dunnage that supports lean manufacturing processes. Furthermore, their products are engineered for reusability, helping clients reduce operational costs over time. With a presence in over 80 countries, Sonoco continues to expand its portfolio to meet the demands of just-in-time delivery systems prevalent in modern supply chains.

Sustainability Initiatives:

• Development of recyclable plastic dunnage using post-consumer materials

• Partnerships with automotive OEMs to create closed-loop reusable systems

• Targets to reduce packaging waste by 20% across supply chains by 2030

Download FREE Sample Report: Global Plastic Dunnage Market – View in Detailed Research Report

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9️⃣ 2. ORBIS Corporation

Headquarters: Oconomowoc, Wisconsin, USA
Key Offering: Returnable plastic dunnage, bulk containers, and hand-held totes

ORBIS Corporation specializes in reusable packaging solutions, offering a comprehensive range of plastic dunnage designed for high-volume logistics in sectors like food and beverage and healthcare. Their products, including stackable trays and pallets, are built to withstand rigorous handling while facilitating efficient sorting and return processes. This approach not only protects sensitive items but also lowers the environmental footprint compared to single-use alternatives. Operating globally, ORBIS leverages its expertise in material science to produce dunnage that resists contamination and extends product life cycles. However, as supply chains grow more complex, the company is investing in smart packaging technologies to track and optimize dunnage flow in real-time.

Sustainability Initiatives:

• Promotion of 100% reusable dunnage to eliminate disposable packaging

• Collaboration with logistics providers for streamlined return programs

• Certification in ISO 14001 for environmental management systems

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8️⃣ 3. NEFAB Group

Headquarters: Örnsköldsvik, Sweden
Key Offering: Custom plastic dunnage racks, protective inserts, and engineered packaging

NEFAB Group is renowned for its engineering-driven approach to plastic dunnage, serving industries such as aerospace and electronics where precision protection is critical. Their solutions include tailored thermoformed trays and foam alternatives made from durable plastics that cushion delicate components against shocks and vibrations. By focusing on modular designs, NEFAB enables easy assembly and disassembly, supporting circular economy principles. With operations spanning Europe, Asia, and North America, the company addresses the challenges of global trade by optimizing dunnage for international shipping standards. Moreover, their analytical tools help clients assess packaging efficiency, reducing excess material use and transportation costs.

Sustainability Initiatives:

• Design for disassembly to facilitate 95% recyclability

• Integration of bio-based plastics in dunnage production

• Global programs to minimize carbon emissions in packaging logistics

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7️⃣ 4. UFP Technologies

Headquarters: Georgetown, Massachusetts, USA
Key Offering: Thermoformed plastic dunnage, foam-plastic hybrids, and medical-grade packaging

UFP Technologies excels in high-performance plastic dunnage tailored for healthcare and consumer durables, where sterility and impact resistance are paramount. Their thermoforming expertise allows for intricate designs that fit specific product contours, preventing movement and contamination during transit. This precision has made them a preferred partner for medical device manufacturers seeking compliant packaging solutions. Expanding into electronics, UFP’s dunnage supports ESD protection through conductive plastics. Because reusability is key in their strategy, they offer systems that integrate with automated handling equipment, enhancing throughput in distribution centers worldwide.

Sustainability Initiatives:

• Use of low-impact manufacturing processes to cut energy consumption

• Development of reusable medical dunnage to reduce single-use plastics

• Commitment to zero-waste goals in production facilities

Download FREE Sample Report: Global Plastic Dunnage Market – View in Detailed Research Report

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6️⃣ 5. GWP Group

Headquarters: Market Drayton, United Kingdom
Key Offering: Reusable plastic dunnage, void fillers, and protective transit systems

GWP Group provides versatile plastic dunnage solutions that cater to the automotive and food sectors, emphasizing durability and cost-effectiveness. Their range includes interlocking trays and edge protectors made from high-density plastics, ideal for securing loads in rail and truck transport. By prioritizing returnable designs, GWP helps businesses close the loop on packaging, recovering up to 90% of dunnage for repeated use. With a strong European footprint and growing Asian presence, the company adapts its offerings to regional regulations, ensuring compliance while improving supply chain resilience against disruptions.

Sustainability Initiatives:

• Expansion of recycled content in plastic dunnage up to 50%

• Partnerships for dunnage recovery networks across continents

• Investment in R&D for biodegradable plastic alternatives

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5️⃣ 6. Corplex

Headquarters: Blackpool, United Kingdom
Key Offering: Rigid plastic dunnage, custom trays, and sustainable packaging platforms

Corplex is a key innovator in rigid plastic dunnage, focusing on applications in electronics and consumer goods where lightweight protection is essential. Their products feature advanced extrusion technologies for creating seamless, hygienic inserts that fit seamlessly into automated lines. This not only safeguards products but also streamlines unpacking processes at the destination. Operating internationally, Corplex addresses the e-commerce boom by developing scalable dunnage for direct-to-consumer shipments. Furthermore, their emphasis on modularity allows for versatile use across multiple product types, reducing inventory needs for packaging providers.

Sustainability Initiatives:

• Launch of fully recyclable dunnage lines

• Collaboration with brands for eco-friendly supply chain audits

• Aim to achieve carbon-neutral operations by 2025

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4️⃣ 7. Reusable Transport Packaging

Headquarters: Naperville, Illinois, USA
Key Offering: Collapsible plastic dunnage, bulk handling systems, and returnable totes

Reusable Transport Packaging (RTP) delivers robust plastic dunnage solutions optimized for automotive and industrial logistics, where volume efficiency drives success. Their collapsible designs maximize storage space when empty, cutting shipping expenses significantly. Built from impact-resistant polymers, these systems endure repeated cycles without degradation, making them ideal for long-haul transport. With a network supporting North American and European markets, RTP integrates IoT sensors into some dunnage for better tracking and maintenance predictions, enhancing overall supply chain visibility and reliability.

Sustainability Initiatives:

• Promotion of RTP to replace wood and cardboard in shipping

• Programs for dunnage lifecycle extension through repairs

• Reduction targets for plastic waste in partner facilities

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3️⃣ 8. Amatech

Headquarters: Madison, Mississippi, USA
Key Offering: Engineered plastic dunnage, foam alternatives, and custom protective packaging

Amatech specializes in engineered plastic dunnage for the automotive sector, offering precision-molded parts that secure engines, transmissions, and assemblies during global transport. Their solutions emphasize shock absorption and anti-corrosion properties, crucial for high-value components. By using simulation software, Amatech optimizes designs to minimize material while maximizing protection, resulting in lighter loads and lower fuel costs. Expanding into aerospace, they provide certified dunnage that meets stringent safety standards. However, their core strength lies in collaborative development with OEMs, ensuring dunnage evolves with product innovations.

Sustainability Initiatives:

• Shift to recycled resins in 70% of production

• Closed-loop systems with automotive clients for dunnage reuse

• Research into lightweight, sustainable polymers

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2️⃣ 9. TriEnda

Headquarters: Pinellas Park, Florida, USA
Key Offering: Heavy-duty plastic dunnage, pallets, and industrial containers

TriEnda focuses on heavy-duty plastic dunnage for demanding environments like manufacturing and distribution centers, where strength and longevity are non-negotiable. Their products, including reinforced trays and dividers, support heavy loads while facilitating easy cleaning and sanitization—vital for food and healthcare applications. With a global distribution network, TriEnda customizes solutions to fit specific workflows, reducing downtime in assembly lines. Because reusability cuts long-term expenses, their dunnage is engineered for hundreds of cycles, appealing to cost-conscious enterprises navigating volatile markets.

Sustainability Initiatives:

• Full integration of post-industrial recycled plastics

• Partnerships for end-of-life dunnage recycling

• Efforts to lower the carbon footprint of transport packaging

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1️⃣ 10. Formex Manufacturing

Headquarters: Zebulon, North Carolina, USA
Key Offering: Thermoformed plastic dunnage, displays, and protective enclosures

Formex Manufacturing leads in thermoformed plastic dunnage, providing versatile solutions for electronics, healthcare, and retail sectors that demand cleanroom compatibility and precise fit. Their process allows for rapid prototyping and production of complex shapes, accelerating time-to-market for new products. Operating with a focus on quality, Formex ensures all dunnage meets FDA and ISO standards where required. As e-commerce surges, their lightweight designs help mitigate shipping damages, offering peace of mind to shippers. Moreover, their scalable manufacturing supports small-batch custom orders alongside high-volume runs, catering to diverse client needs worldwide.

Sustainability Initiatives:

• Adoption of energy-efficient thermoforming technologies

• Designs optimized for 100% recyclability

• Collaborations to advance circular packaging economies

Read Full Report: Global Plastic Dunnage Market – View in Detailed Research Report

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🌍 Outlook: The Future of Plastic Dunnage Is Sustainable and Efficient

The global plastic dunnage market is experiencing transformative changes. Although traditional packaging persists, the sector is channeling significant resources into eco-friendly reusables, advanced materials, and integrated logistics systems to meet rising demands from e-commerce and global trade.

📈 Key Trends Shaping the Market:

• Rapid expansion of reusable dunnage in e-commerce and automotive sectors

• Regulatory mandates for recyclable packaging across EU and US by 2030

• Digital tracking integration for dunnage management and efficiency

• Strategic alliances between packaging firms and logistics giants for sustainability

Read Full Report: Global Plastic Dunnage Market – View in Detailed Research Report

Download FREE Sample Report: Global Plastic Dunnage Market – View in Detailed Research Report

The companies listed above are not only protecting global shipments—they’re leading the sustainable transformation in packaging innovation.