The Global Aerospace Grade 3D Printing Additive Manufacturing Market was valued at USD 4.1 Billion in 2023 and is projected to reach USD 12.8 Billion by 2030, growing at a Compound Annual Growth Rate (CAGR) of 17.6% during the forecast period (2023–2030). This growth is fueled by the rising demand for lightweight components, complex geometries in aircraft design, and the push for faster prototyping and production cycles in the aerospace sector. Advancements in materials like metals and polymers, coupled with regulatory support for efficient manufacturing, are propelling the adoption of additive manufacturing technologies across commercial aviation, defense, and space exploration.

As the aerospace industry evolves toward more sustainable and efficient operations, attention turns to the pioneering companies revolutionizing production through 3D printing. These innovators are enabling lighter, stronger parts that reduce fuel consumption and enhance performance. In this blog, we profile the Top 10 Companies in the Aerospace Grade 3D Printing Additive Manufacturing Market—a blend of established leaders and cutting-edge specialists transforming how aircraft and spacecraft are built.

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🔟 1. Stratasys Ltd.

Headquarters: Rehovot, Israel
Key Offering: FDM (Fused Deposition Modeling) printers, PolyJet technology, aerospace-certified materials

Stratasys stands as a pioneer in additive manufacturing, with a strong focus on aerospace applications. Their solutions support the creation of intricate parts for aircraft interiors and structural components, helping manufacturers like Boeing and Airbus accelerate development timelines. By integrating advanced software with high-precision printers, Stratasys enables seamless transitions from design to production, reducing waste and costs in high-stakes environments.

Innovation Initiatives:

• Development of ULTEM-based filaments for flame-retardant aerospace parts

• Partnerships with OEMs for certified flight-ready components

• Investment in hybrid manufacturing systems combining additive and subtractive processes

Download FREE Sample Report: Aerospace Grade 3D Printing Additive Manufacturing Market – View in Detailed Research Report

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9️⃣ 2. 3D Systems Corporation

Headquarters: Rock Hill, South Carolina, USA
Key Offering: Stereolithography (SLA), Selective Laser Sintering (SLS), metal 3D printing systems

3D Systems has long been at the forefront of 3D printing innovation, providing aerospace-grade solutions that cater to both prototyping and end-use parts. Their Figure 4 platform delivers high-volume production capabilities, while their metal printing technologies support the fabrication of turbine blades and engine components. This company’s commitment to materials science ensures compliance with stringent FAA and EASA standards, making it a trusted partner for global aerospace giants.

Innovation Initiatives:

• Expansion of biocompatible and high-strength metal powders for aerospace

• Collaboration with NASA on space-qualified additive manufacturing

• Advancements in digital forging for large-scale structural parts

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8️⃣ 3. GE Additive (General Electric)

Headquarters: Cincinnati, Ohio, USA
Key Offering: Direct Metal Laser Melting (DMLM), electron beam melting, ATP metal systems

GE Additive, part of General Electric, leverages its aviation heritage to dominate the metal additive manufacturing space for aerospace. Through acquisitions like Arcam and Concept Laser, GE has built a comprehensive ecosystem for producing fuel nozzles and brackets used in engines like the LEAP. Their technology not only lightens components but also optimizes designs for better aerodynamics and durability, contributing to significant fuel savings in commercial flights.

Innovation Initiatives:

• Integration of AI for process optimization in metal printing

• Development of cobalt-chrome alloys for high-temperature applications

• Global certification programs for additive parts in commercial aviation

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7️⃣ 4. EOS GmbH Electro Optical Systems

Headquarters: Krailling, Germany
Key Offering: Industrial laser sintering systems, INEOS ABS materials, metal powder bed fusion

EOS is a European leader in polymer and metal 3D printing, specializing in aerospace tooling and functional prototypes. Their systems enable the production of lightweight lattice structures that enhance aircraft performance without compromising strength. With a focus on scalability, EOS supports series production for suppliers to Airbus and Lockheed Martin, streamlining supply chains and reducing lead times from months to days.

Innovation Initiatives:

• Launch of high-speed metal printers for aerospace volumes

• Partnerships for sustainable material recycling in additive processes

• Software enhancements for topology optimization in design

Download FREE Sample Report: Aerospace Grade 3D Printing Additive Manufacturing Market – View in Detailed Research Report

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6️⃣ 5. SLM Solutions Group AG

Headquarters: Lübeck, Germany
Key Offering: Selective Laser Melting (SLM) machines, multi-laser systems for metals

SLM Solutions excels in metal additive manufacturing tailored for aerospace, offering machines that produce complex geometries for satellite components and aircraft frames. Acquired by Nikon, the company now benefits from expanded R&D resources, focusing on precision and repeatability essential for safety-critical parts. Their NXG XII 600 system, with 12 lasers, boosts productivity for high-demand applications in defense and space sectors.

Innovation Initiatives:

• Multi-laser technology reducing build times by up to 5x

• Material qualification for titanium and nickel superalloys

• Integration with digital twins for predictive manufacturing

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5️⃣ 6. Renishaw plc

Headquarters: Wotton-under-Edge, United Kingdom
Key Offering: RenAM 500 series metal printers, metrology-integrated systems

Renishaw combines additive manufacturing with precision engineering, providing end-to-end solutions for aerospace component validation. Their systems are used for printing orthopedic implants in aviation-inspired designs and lightweight brackets for drones. By incorporating in-situ monitoring, Renishaw ensures part quality, addressing the aerospace industry’s zero-defect requirements and facilitating quicker certifications.

Innovation Initiatives:

• Real-time process monitoring to minimize defects

• Development of powder recycling systems for cost efficiency

• Collaborations with UK aerospace clusters for localized production

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4️⃣ 7. Optomec Inc.

Headquarters: Albuquerque, New Mexico, USA
Key Offering: LENS (Laser Engineered Net Shaping) for directed energy deposition, aerosol jet printing

Optomec specializes in hybrid additive manufacturing, repairing and enhancing aerospace parts like turbine blades through directed energy deposition. Their technology allows for on-site repairs, extending component life and reducing downtime for military aircraft. With applications in conformal coatings for electronics in avionics, Optomec bridges traditional and additive methods to optimize maintenance cycles.

Innovation Initiatives:

• Aerosol jet for printing electronics on 3D surfaces

• Repair solutions certified for F-35 program components

• Expansion into hypersonic material applications

Download FREE Sample Report: Aerospace Grade 3D Printing Additive Manufacturing Market – View in Detailed Research Report

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3️⃣ 8. ExOne Company

Headquarters: North Huntington, Pennsylvania, USA
Key Offering: Binder jetting systems for sand molds and metal parts, Innovent+ printer

ExOne’s binder jetting technology revolutionizes aerospace foundry operations, producing intricate molds for casting engine parts. Acquired by Desktop Metal, it enhances the portfolio for high-volume metal production, supporting suppliers to Rolls-Royce and Safran. This approach minimizes tooling costs and enables rapid iteration in design phases for next-generation aircraft.

Innovation Initiatives:

• Metal binder jetting for stainless steel aerospace alloys

• Sustainable sand printing reducing waste in tooling

• Scalable systems for batch production of small parts

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2️⃣ 9. EnvisionTEC (now part of Desktop Metal)

Headquarters: Dearborn, Michigan, USA
Key Offering: DLP (Digital Light Processing) and jetting technology, ETEC Xtreme 8K printer

EnvisionTEC delivers high-resolution 3D printing for aerospace prototypes, including investment castings and jigs. Their materials mimic production-grade polymers, allowing for accurate testing of aerodynamic shapes. Integrated into Desktop Metal, EnvisionTEC now scales its polymer expertise to support the full additive ecosystem, from concept to flight-qualified parts.

Innovation Initiatives:

• High-resolution printing for intricate cooling channels

• Bio-based resins for eco-friendly aerospace prototyping

• Automation software for production workflows

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1️⃣ 10. VoxelJet AG

Headquarters: Friedberg, Germany
Key Offering: Large-format binder jetting for sand and polymers, VX1000 system

VoxelJet leads in large-scale additive manufacturing, creating foundry molds for oversized aerospace components like wing sections. Their technology supports the production of complex cores for composite manufacturing, aiding companies in developing lighter airframes. With a focus on industrial-scale output, VoxelJet reduces reliance on traditional methods, accelerating innovation in sustainable aviation.

Innovation Initiatives:

• Large-build-volume printers for full-scale prototypes

• Hybrid binder jetting for metal infiltrated parts

• European R&D hubs for aerospace material testing

Read Full Report: Aerospace Grade 3D Printing Additive Manufacturing Market – View in Detailed Research Report

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🌍 Outlook: The Future of Aerospace Grade 3D Printing Additive Manufacturing Is Smarter and More Efficient

The aerospace additive manufacturing market is experiencing rapid transformation. While polymers and metals currently lead in adoption, the sector is channeling substantial investments into multi-material printing, automation, and supply chain integration.

📈 Key Trends Shaping the Market:

• Expansion of metal and composite material portfolios for high-performance applications

• Regulatory advancements, including FAA guidelines for certified additive parts by 2025

• AI and machine learning for process control and defect detection

• Strategic alliances between OEMs and tech providers for end-to-end solutions

Read Full Report: Aerospace Grade 3D Printing Additive Manufacturing Market – View in Detailed Research Report

The companies highlighted here are not only building the future of aerospace—they’re engineering a more agile, sustainable era of flight.