The Global Extruded Polystyrene Board Market was valued at US$ 5911.4 million in 2022 and is projected to reach US$ 7253.9 million by 2030, growing at a Compound Annual Growth Rate (CAGR) of 3.0% during the forecast period (2022–2030). This growth is being driven by the rising demand for energy-efficient insulation materials in construction, expanding infrastructure projects in emerging markets, and the increasing adoption of sustainable building practices to meet global energy efficiency standards.

As the construction sector evolves toward greener buildings and superior thermal performance, attention turns to the major producers who are advancing insulation technologies, durability, and environmental responsibility. In this blog, we profile the Top 10 Companies in the Extruded Polystyrene Board Industry—a blend of multinational chemical leaders, specialized insulation manufacturers, and innovators redefining thermal management for walls, roofs, and foundations worldwide.

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🔟 1. DuPont

Headquarters: Wilmington, Delaware, USA
Key Offering: Styrofoam Brand Extruded Polystyrene (XPS) Insulation Boards

DuPont stands as a pioneer in the insulation materials space, with its Styrofoam XPS boards widely used for their high thermal resistance and moisture resistance in residential, commercial, and civil engineering applications. The company supplies these boards globally, supporting energy-efficient designs that reduce heating and cooling costs, while the extrusion process ensures consistent performance without additional facers, ideal for below-grade and roof insulation where durability is paramount.

Sustainability Initiatives:

• Transition to low-global-warming-potential (GWP) blowing agents in manufacturing

• Recycling programs for polystyrene waste to reduce landfill impact

• Commitment to carbon neutrality in operations by 2050 through renewable energy adoption

Download FREE Sample Report: Extruded Polystyrene Board Market – View in Detailed Research Report

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9️⃣ 2. Owens Corning

Headquarters: Toledo, Ohio, USA
Key Offering: FOAMULAR Extruded Polystyrene Insulation

Owens Corning is a dominant force in the North American insulation market, offering FOAMULAR XPS boards that excel in rigid foam applications for foundations, walls, and roofs, providing superior compressive strength and water resistance suitable for demanding construction sites, with an extensive distribution network ensuring timely supply to major building projects from urban high-rises to suburban homes.

Sustainability Initiatives:

• Development of next-generation foams with reduced environmental impact

• Partnerships with builders for green certification projects

• Energy-efficient production facilities powered by renewables

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8️⃣ 3. BASF

Headquarters: Ludwigshafen, Germany
Key Offering: Styrodur Extruded Polystyrene Boards

BASF leads in European and global XPS production with Styrodur boards, known for their high insulation value and resistance to compression, ideal for inverted roofs and perimeter insulation, serving a broad range of applications including industrial flooring and transportation infrastructure where reliability under load is essential, while expertise in polymer science enables customized solutions meeting specific regional building codes.

Sustainability Initiatives:

• Introduction of recyclable XPS formulations

• Life-cycle assessments to optimize material use

• Global targets for reducing Scope 1 and 2 emissions by 25% by 2030

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7️⃣ 4. Ursa Insulation

Headquarters: Barcelona, Spain
Key Offering: URSA XPS Thermal Insulation Panels

Ursa specializes in high-performance XPS for the European market, with panels designed for walls, flat roofs, and ground insulation in moisture-prone areas, featuring tongue-and-groove edges for seamless installation that reduces thermal bridging and enhances overall building efficiency, emphasizing ease of use for installers while delivering robust protection against frost heave and water ingress.

Sustainability Initiatives:

• Use of eco-friendly blowing agents to lower GWP

• Support for circular economy through product take-back schemes

• Certification under ISO 14001 for environmental management

Download FREE Sample Report: Extruded Polystyrene Board Market – View in Detailed Research Report

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6️⃣ 5. Ineos Styrenics

Headquarters: Chooz, France (European operations)
Key Offering: Styrenic Polymers for XPS Production

Ineos Styrenics provides essential polystyrene resins used in XPS board manufacturing, supplying key players in the insulation chain across Europe and Asia, enabling boards with excellent thermal stability and mechanical strength suitable for high-load applications like airport runways and parking structures, while focusing on resin innovation to produce lighter, more efficient insulation contributing to greener buildings.

Sustainability Initiatives:

• Advancements in bio-based styrene technologies

• Collaboration on waste reduction in the styrenics supply chain

• Efforts to phase out high-GWP substances in foam production

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5️⃣ 6. Synthos SA

Headquarters: Oświęcim, Poland
Key Offering: Synthos XPS Insulation Boards

Synthos is a key Eastern European producer of XPS boards, catering to the growing construction boom in the region with products optimized for wall and roof insulation, offering high R-values and resistance to biological degradation as a preferred choice for energy-retrofit programs, with expansion into sustainable variants balancing cost-effectiveness and superior properties for local and export markets.

Sustainability Initiatives:

• Investment in low-emission manufacturing plants

• Research into recyclable polystyrene composites

• Alignment with EU Green Deal objectives for building materials

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4️⃣ 7. Polimeri Europa (Versalis)

Headquarters: San Donato Milanese, Italy
Key Offering: Polystyrene Resins for Extruded Boards

Polimeri Europa, part of Eni, supplies high-quality polystyrene for XPS applications, focusing on boards used in steel structure roofs and moisture-proof insulation for storage grounds, ensuring dimensional stability under varying temperatures and humidity levels, while supporting innovative insulation systems that integrate with modern architecture to achieve passive house standards tailored for specific climatic challenges.

Sustainability Initiatives:

• Development of renewable feedstock for polystyrene

• Energy recovery systems in production

• Participation in industry-wide sustainability forums

Download FREE Sample Report: Extruded Polystyrene Board Market – View in Detailed Research Report

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3️⃣ 8. Sunpor Kunststoff GmbH

Headquarters: Schrems, Austria
Key Offering: Sunpor XPS Foam Boards

Sunpor excels in producing EPS and XPS foams, with XPS boards targeted at insulation for flat concrete roofs and airport runways, known for precision engineering that provides uniform density and high impact resistance, popular in Central Europe for reliability in harsh weather as the company works closely with engineers to optimize board thickness for maximum energy savings.

Sustainability Initiatives:

• Shift to hydrocarbon blowing agents

• Closed-loop recycling initiatives

• Carbon footprint reduction goals by 2030

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2️⃣ 9. Styrochem United Kingdom Ltd.

Headquarters: Wirral, United Kingdom
Key Offering: Expandable Polystyrene for XPS Applications

Styrochem supplies polystyrene beads and resins that form the basis for XPS boards used in wall insulation and parking platforms, emphasizing ease of processing and consistent foaming properties for manufacturers, supporting the UK’s push for better-insulated homes and commercial spaces to contribute to national goals for reducing building emissions with a focus on quality control meeting stringent British standards.

Sustainability Initiatives:

• Exploration of bio-derived polystyrene

• Waste minimization in bead production

• Partnerships for end-of-life recycling

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1️⃣ 10. Jackon AS

Headquarters: Slependen, Norway
Key Offering: Jackodur Extruded Polystyrene Boards

Jackon is a Nordic leader in XPS insulation, with Jackodur boards designed for ground insulation, roofs, and facades in cold climates, offering exceptional thermal conductivity and load-bearing capacity essential for Scandinavian construction practices, emphasizing durability for long-term performance in freeze-thaw cycles indispensable for infrastructure like roads and platforms, extending regional expertise to sustainable urban development projects.

Sustainability Initiatives:

• Use of recycled content in board production

• Energy-efficient extrusion processes

• Compliance with Nordic Swan Ecolabel standards

Get Full Report Here: Extruded Polystyrene Board Market – View in Detailed Research Report

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🌍 Outlook: The Future of Extruded Polystyrene Board Is Greener and More Efficient

The extruded polystyrene board market is experiencing steady evolution, channeling resources into eco-friendly formulations, advanced manufacturing, and expanded uses in sustainable architecture amid growth in Asia-Pacific and Europe driven by urbanization and green building codes, though raw material volatility poses challenges.

📈 Key Trends Shaping the Market:

• Expansion of XPS production capacities in Asia and North America

• Stricter regulations mandating energy-efficient insulation by 2030

• Integration of digital tools for optimized design and installation

• Collaborations between manufacturers and builders for circular economy practices

Get Full Report Here: Extruded Polystyrene Board Market – View in Detailed Research Report

The companies profiled here are not only insulating global structures—they’re leading the sustainable transformation of the building envelope.