Segment Analysis of Electric Resistance Welded Steel Pipe Market: Products, Applications, and End-Users

The global Electric Resistance Welded Steel Pipe market was valued at USD 8.5 billion in 2022. The market is projected to grow from USD 8.9 billion in 2023 to USD 12.1 billion by 2030, exhibiting a CAGR of 4.4% during the forecast period.

Electric Resistance Welded (ERW) steel pipes are essential components in various infrastructure and industrial sectors, produced by forming steel strips into tubes and welding them using electric resistance. This method ensures strong, seamless-like welds without filler materials, resulting in pipes that are durable, cost-effective, and suitable for high-pressure applications. ERW pipes are widely used in oil and gas pipelines, water distribution systems, structural frameworks, and automotive manufacturing because of their reliability and versatility in demanding conditions.

The market for ERW steel pipes remains robust despite economic fluctuations, driven by ongoing urbanization, energy sector expansions, and infrastructure developments worldwide. Key growth factors include rising demand for efficient piping in renewable energy projects, advancements in welding technology for higher quality, and increasing investments in construction and utilities in emerging economies.

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Segmentation by Product Type

The ERW steel pipe market can be divided into two primary product categories based on diameter, each serving distinct purposes in terms of capacity and application scope.

1. Large-Diameter ERW Steel Pipes

Large-diameter ERW steel pipes, typically exceeding 12 inches in outer diameter, are engineered for transporting large volumes of fluids or gases over long distances. These pipes feature robust construction to withstand high pressures and corrosive environments, making them ideal for major pipeline projects.

Market Insight: Large-diameter pipes form the backbone of the energy transmission sector, where they are essential for oil and gas pipelines. Their demand remains steady due to global energy needs, although supply chain disruptions have occasionally impacted production timelines.
Trend: In regions like North America and the Middle East, these pipes are increasingly specified for sustainable energy corridors, such as hydrogen transport lines, reflecting a shift toward greener infrastructure.

2. Small-Diameter ERW Steel Pipes

Small-diameter ERW steel pipes, generally under 12 inches, offer precision and flexibility for localized applications. They are commonly used in plumbing, structural supports, and machinery where space constraints and detailed fitting are required.

Market Insight: This segment benefits from the boom in residential and commercial construction, providing cost-effective solutions for water and gas distribution. However, competition from plastic alternatives poses a challenge in low-pressure uses.
Trend: Advances in galvanization and coating technologies are enhancing corrosion resistance, boosting adoption in urban utilities and automotive exhaust systems across Asia-Pacific markets.

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Segmentation by Application

Applications highlight the versatility of ERW steel pipes, leveraging their strength, weld integrity, and adaptability to meet diverse industry needs from transportation to structural support.

1. Oil & Gas

The oil and gas sector stands as the largest application for ERW steel pipes, utilizing them extensively for upstream exploration, midstream transportation, and downstream distribution networks.

Insight: These pipes are critical for gathering lines and flowlines in drilling operations, where their ability to handle high pressures ensures safe hydrocarbon transport.
Trend: With the global push for energy security and offshore developments, demand is surging in the Middle East and North America, driven by projects aiming to expand pipeline capacities amid fluctuating oil prices.

2. Construction

In construction, ERW steel pipes serve as foundational elements for buildings, bridges, and scaffolding, providing structural reinforcement and conduit for utilities.

Insight: Their ease of welding and availability in various grades make them preferable for pile foundations and framing, supporting rapid project timelines in urban expansions.
Trend: Sustainable building practices are favoring lighter, recyclable ERW pipes, with significant growth anticipated in Asia-Pacific due to massive infrastructure initiatives like high-speed rail networks.

3. Utilities

Utilities rely on ERW steel pipes for water supply, sewage systems, and electrical conduits, ensuring reliable delivery and containment in public infrastructure.

Insight: Small to medium-diameter pipes dominate here, offering durability against environmental stresses while complying with stringent safety standards.
Trend: Aging infrastructure upgrades in Europe and North America are accelerating replacement programs, with smart city projects integrating ERW pipes for integrated utility corridors.

4. Others

Other applications encompass automotive, agriculture, and manufacturing, where ERW pipes are used for exhaust systems, irrigation, and machinery frameworks.

Insight: This diverse segment benefits from the pipes’ customization options, such as threading and coating, to fit niche requirements.
Trend: Emerging uses in renewable sectors, like solar panel supports and wind farm cabling, are opening new avenues, particularly in developing regions focused on industrialization.

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Segmentation by End-User

1. Oil & Gas Companies

Oil and gas companies represent the largest end-user group for ERW steel pipes, employing them in exploration, production, and distribution activities.

Insight: Reliability under extreme conditions is paramount, with pipes needing to endure high pressures and corrosive substances.
Trend: Major players in the U.S. and Middle East are investing in expanded pipelines to meet rising energy demands, favoring suppliers with advanced welding certifications.

2. Construction Firms

Construction firms utilize ERW pipes for a range of projects, from residential developments to large-scale civil engineering works.

Insight: Cost-efficiency and quick installation drive procurement, especially in high-volume builds where structural integrity is non-negotiable.
Trend: In rapidly urbanizing areas like India and China, firms are adopting pre-fabricated ERW components to accelerate timelines and reduce labor costs.

3. Utility Providers

Utility providers, including water and power companies, depend on ERW pipes for distribution and transmission networks.

Insight: Longevity and leak-proof performance are key, helping maintain service reliability in municipal systems.
Trend: Digital monitoring integrations are prompting utilities in Europe to specify coated ERW pipes for enhanced durability against climate impacts.

4. Manufacturing and Industrial Entities

Manufacturing and industrial entities incorporate ERW pipes into equipment and process lines across various sectors.

Insight: Versatility allows for custom adaptations, supporting operations in automotive and chemical processing.
Trend: Automation in production is leading to higher demands for precision-welded small-diameter pipes in assembly lines, particularly in Japan and Germany.

The Electric Resistance Welded Steel Pipe market is best understood through its segmentation landscape. By product type, large-diameter pipes lead due to energy sector reliance, while small-diameter variants gain from construction versatility. By application, oil and gas dominates, but utilities and construction show resilient growth. By end-user, oil and gas companies spearhead demand, with construction firms and utilities providing balanced expansion opportunities.