The Global Medical 3D Printing Plastic Market was valued at USD 1.86 Billion in 2024 and is projected to reach USD 3.12 Billion by 2030, growing at a Compound Annual Growth Rate (CAGR) of 8.7% during the forecast period (2024–2030). This expansion is driven by increasing adoption of patient-specific medical devices, advancements in biocompatible materials, and the rising demand for customized surgical solutions across orthopedic, dental, and prosthetic applications.
As healthcare embraces digital manufacturing and personalized treatment approaches, medical-grade polymers are becoming critical enablers of next-generation care. In this analysis, we profile the Top 10 Companies in the Medical 3D Printing Plastic Industry—material scientists and manufacturing innovators shaping the future of medical technology.
🔟 1. 3D Systems Corporation
Headquarters: Rock Hill, South Carolina, USA
Key Offering: VisiJet® MED photopolymers, DuraForm® PAx nylon
3D Systems dominates medical polymer solutions with FDA-cleared materials for surgical guides and dental applications. Their proprietary resins enable precise anatomical modeling and dental aligner production at scale.
Medical Advancements:
- Materials used in 60+ FDA-cleared medical devices
- Partnered with 45% of US teaching hospitals for surgical planning
- Pioneered radiation-stable materials for intraoperative use
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9️⃣ 2. Stratasys Ltd.
Headquarters: Eden Prairie, Minnesota, USA
Key Offering: MED610™ biocompatible resin, ABS-M30i™ ISO-certified thermoplastic
Stratasys delivers medical-grade materials validated for sterilization and long-term skin contact, with formulations specifically engineered for prosthetics and surgical instruments.
Medical Advancements:
- Materials certified under ISO 10993-5 cytotoxicity standards
- Collaborations with Mass General and Cleveland Clinic
8️⃣ 3. Evonik Industries AG
Headquarters: Essen, Germany
Key Offering: VESTAKEEP® PEEK, RESOMER® biodegradable polymers
Evonik specializes in implantable polymers, offering the most extensive portfolio of radiolucent PEEK formulations for spinal and trauma applications.
Medical Advancements:
- FDA Master Files for 12+ implantable PEEK formulations
- Biodegradable materials with tunable absorption profiles
7️⃣ 4. Arkema Group
Headquarters: Colombes, France
Key Offering: Rilsan® Medical PA11, Pebax® MED elastomers
Arkema leads in bio-sourced polymers with 65% renewable-content PA11 for prosthetics and flexible medical components requiring durability and biocompatibility.
Medical Advancements:
- First FDA-cleared 3D printed prosthetic socket material
- EU MDR-compliant formulations
Download FREE Sample Report: Medical 3D Printing Plastic Market – View in Detailed Research Report
6️⃣ 5. Victrex plc
Headquarters: Lancashire, United Kingdom
Key Offering: PEEK-OPTIMA™ implant-grade filaments
Victrex provides the gold standard in medical PEEK with decades of clinical history in spine, trauma, and cranial implants requiring MRI compatibility.
Medical Advancements:
- 30+ years of PEEK implantation data
- Materials tested for 15+ year in-vivo performance
5️⃣ 6. SABIC
Headquarters: Riyadh, Saudi Arabia
Key Offering: ULTEM™ PEI resins, LNP™ THERMOCOMP compounds
SABIC delivers high-temperature thermoplastics for sterilizable surgical tools and reusable medical equipment capable of withstanding 200+ steam cycles.
Medical Advancements:
- Autoclavable materials with built-in antimicrobial properties
- Flame-retardant grades for oxygen-rich environments
4️⃣ 7. Solvay SA
Headquarters: Brussels, Belgium
Key Offering: KetaSpire® PEEK, Radel® PPSU
Solvay produces specialty polymers for radiation-resistant surgical instruments and MRI-compatible diagnostic components requiring dimensional stability.
Medical Advancements:
- Gamma and EtO sterilization compatibility
- Dental sleep apnea device formulations
3️⃣ 8. BASF 3D Printing Solutions
Headquarters: Ludwigshafen, Germany
Key Offering: Ultrafuse® PP filaments, medical TPU
BASF develops specialized polypropylenes for drug delivery systems and flexible polymers mimicking human tissue properties for realistic anatomical models.
Medical Advancements:
- REACH-compliant formulations
- Transparent polymers for fluid visualization
2️⃣ 9. Materialise NV
Headquarters: Leuven, Belgium
Key Offering: Surgical guide resins, HeartPrint® flexibles
Materialise combines FDA-cleared materials with proprietary software to enable complex cardiac modeling and patient-specific surgical planning.
Medical Advancements:
- Supports 50,000+ patient models annually
- CE-marked materials for EU medical device production
1️⃣ 10. EnvisionTEC (Desktop Metal)
Headquarters: Dearborn, Michigan, USA
Key Offering: E-MED dental resins, MED620 biocompatible materials
EnvisionTEC specializes in rapid-cure photopolymers for mass production of dental applications and hearing aid components, with formulations accounting for 90% of the hearing aid manufacturing market.
Medical Advancements:
- Validated for Class IIa medical devices
- ISO 13485-certified manufacturing processes
Get Full Report Here: Medical 3D Printing Plastic Market – View in Detailed Research Report
🏥 Outlook: The Future of Medical 3D Printing is Precision and Personalization
The medical 3D printing materials sector is transitioning from prototyping to direct manufacturing, with accelerated regulatory pathways for patient-matched solutions.
📈 Key Market Trends:
- FDA’s 2023 guidance accelerating 3D printed device approvals
- Expansion of point-of-care hospital printing facilities
- Development of active implants with drug-eluting capabilities
- 56% growth in bioabsorbable materials since 2020
Get Full Report Here: Medical 3D Printing Plastic Market – View in Detailed Research Report
These industry leaders aren’t just supplying materials—they’re enabling a revolution in personalized medicine through advanced polymer science and digital manufacturing technologies.
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