The Global Carded Non-Wovens Market was valued at USD 4.12 Billion in 2024 and is projected to reach USD 6.87 Billion by 2032, growing at a Compound Annual Growth Rate (CAGR) of 6.3% during the forecast period (2024–2032). This growth is primarily driven by escalating demand in hygiene products, medical applications, and sustainable material solutions across consumer and industrial sectors worldwide.

As industries increasingly adopt lightweight, cost-effective fabric alternatives with superior performance characteristics, carded non-woven manufacturers are at the forefront of this transformation through technological breakthroughs and eco-friendly initiatives. This analysis examines the Top 10 Companies in the Carded Non-Wovens Market – global innovators shaping the future of engineered textile solutions.

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🔟 1. Berry Global Inc.

Headquarters: Evansville, Indiana, USA
Key Offering: High-performance polypropylene carded non-wovens for hygiene and medical sectors

Berry Global maintains market dominance with fully integrated manufacturing capabilities, reporting USD 4.2 billion revenue in its non-wovens division for 2023. The company specializes in sustainable material solutions that meet stringent industry requirements.

Key Innovations:

• Proprietary thermo-bonding technology reducing material waste by 20%
• Closed-loop recycling systems for post-consumer non-woven products
• Advanced fiber orientation techniques enhancing tensile strength by 35%

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9️⃣ 2. Freudenberg & Co. KG

Headquarters: Weinheim, Germany
Key Offering: Technical non-wovens for automotive and industrial applications

With over 175 years in textile engineering, Freudenberg operates 22 production facilities globally and leads in European markets with specialized material solutions.

Key Innovations:

• Bio-based binder systems reducing VOC emissions by 40%
• Hybrid carded-spunbond technologies for advanced filtration media

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8️⃣ 3. Kimberly-Clark Corporation

Headquarters: Dallas, Texas, USA
Key Offering: Specialized non-wovens for personal care and medical products

Kimberly-Clark leverages its consumer brand portfolio to drive innovation, commanding 38% of the U.S. personal care non-wovens market.

Key Innovations:

• Proprietary ComfortFlex™ technology for hygiene products
• Medical-grade fabrics with 100% recycled PET content

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7️⃣ 4. Fitesa

Headquarters: São Paulo, Brazil
Key Offering: Multi-layer carded non-wovens for hygiene applications

Following its 2023 acquisition of Fibertex Personal Care, Fitesa expanded production capacity by 23,000 metric tons annually, strengthening its global market position.

Key Innovations:

• Ultra-thin (<15gsm) fabrics with enhanced liquid absorption
• Antimicrobial treatments for medical applications

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6️⃣ 5. DuPont de Nemours, Inc.

Headquarters: Wilmington, Delaware, USA
Key Offering: Technical non-wovens for industrial applications

DuPont combines materials science expertise with advanced manufacturing to produce high-performance non-woven solutions.

Key Innovations:

• Fiber fusion technology eliminating chemical binder requirements
• Flame-retardant solutions for demanding applications

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Global and United States Carded Non-Wovens Market – View in Detailed Research Report

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5️⃣ 6. Ahlstrom-Munksjö

Headquarters: Helsinki, Finland
Key Offering: Sustainable non-wovens for filtration and packaging

This Nordic leader focuses on eco-friendly solutions, with bio-based materials representing 45% of its product portfolio.

Key Innovations:

• Waterless dyeing technology reducing water consumption by 95%
• Compostable food packaging materials

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4️⃣ 7. Glatfelter Corporation

Headquarters: Charlotte, North Carolina, USA
Key Offering: Specialty non-wovens for tea bags and hygiene

Glatfelter’s $85 million European expansion positions it as a premium supplier with unique fiber blending capabilities.

Key Innovations:

• Plant-based PLA fiber integration
• High-temperature resistant structures

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3️⃣ 8. PFNonwovens Czech s.r.o.

Headquarters: Prague, Czech Republic
Key Offering: Cost-effective hygiene non-wovens

This European manufacturer specializes in high-volume production with exceptional 99.5% defect-free output.

Key Innovations:

• AI-powered quality control systems
• Rapid prototyping for customized solutions

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2️⃣ 9. Johns Manville

Headquarters: Denver, Colorado, USA
Key Offering: Industrial-grade non-wovens for construction

This Berkshire Hathaway company applies carded technology to create roofing and insulation products with superior performance characteristics.

Key Innovations:

• Fiberglass-reinforced structures
• Fire-resistant building materials

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1️⃣ 10. Avintiv Specialty Materials Inc.

Headquarters: Charlotte, North Carolina, USA
Key Offering: Premium non-wovens for hygiene and medical markets

Formerly part of Polymer Group Inc., Avintiv focuses on high-value applications with proprietary fiber technologies.

Key Innovations:

• Advanced odor-control technologies
• Breathable medical barrier fabrics

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Global and United States Carded Non-Wovens Market – View in Detailed Research Report

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🧵 Market Outlook: Sustainable Innovation Reshaping the Industry

The carded non-wovens sector is undergoing a transformative phase with material science advancements and sustainable manufacturing practices driving evolution. While conventional polypropylene remains predominant, bio-based alternatives and recycling initiatives are redefining competitive dynamics.

📈 Key Industry Trends:

• Asia-Pacific production capacity expanding at 7.8% annually
• Regulatory mandates promoting biodegradable materials in disposable products
• Integration of smart textile functionalities
• Automation and AI improving manufacturing efficiency by 15-20%

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Global and United States Carded Non-Wovens Market – View in Detailed Research Report

The companies profiled represent not just manufacturers, but innovators engineering next-generation material solutions across diverse industries.

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