The Global Refinery Catalysts Market was valued at USD 5.4 billion in 2024 and is projected to reach USD 6.8 billion by 2032, growing at a Compound Annual Growth Rate (CAGR) of 2.9% during the forecast period (2024-2032). This steady growth is fueled by tightening environmental regulations, rising demand for cleaner fuels, and refinery capacity expansions across emerging economies.
As the petroleum refining industry undergoes transformational changes to meet decarbonization goals, catalyst manufacturers are innovating at an unprecedented pace. Here we profile the Top 10 Companies in the Refinery Catalysts Industry – chemical innovators driving efficiency improvements and sustainable solutions for modern refineries.
🔟 1. BASF SE
Headquarters: Ludwigshafen, Germany
Key Offerings: FCC, hydroprocessing, and hydrocracking catalysts
BASF maintains its market leadership through continuous innovation in catalytic solutions. The company’s Nebula hydrocracking catalysts demonstrate industry-leading stability, while their Fluid Catalytic Cracking (FCC) catalysts help refineries optimize gasoline yields from heavier feedstocks.
Technological Advancements:
- Pioneered multi-metal FCC catalyst technology
- Strategic joint ventures with Sinopec in Asia-Pacific
- Developing next-generation bio-renewable catalysts
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9️⃣ 2. Albemarle Corporation
Headquarters: Charlotte, North Carolina, USA
Key Offerings: FCC catalysts, hydroprocessing catalysts
Albemarle specializes in high-performance catalysts that help refiners meet stringent sulfur reduction mandates. The company’s STAR catalyst series is widely adopted for residue upgrading applications across global refineries.
Technological Advancements:
- Market leader in zeolite-based catalyst technology
- Expanding Asian manufacturing footprint through joint ventures
8️⃣ 3. Honeywell UOP
Headquarters: Des Plaines, Illinois, USA
Key Offerings: Hydroprocessing, reforming, and isomerization catalysts
Honeywell UOP’s proprietary catalyst systems enable refiners to produce ultra-low sulfur diesel (ULSD) meeting the most stringent 10ppm standards. Their technologies are deployed in over 60% of global refining capacity.
Technological Advancements:
- Developer of the RCD Unionfining process technology
- Innovator in residue hydroconversion catalysts
7️⃣ 4. W.R. Grace & Co.
Headquarters: Columbia, Maryland, USA
Key Offerings: FCC catalysts and additives
Grace serves over 60% of global FCC capacity with its advanced catalytic solutions. The company’s latest mesoporous zeolite technology increases light olefin production by 15-20% while reducing catalyst consumption.
Technological Advancements:
- Industry leader in FCC bottoms upgrading
- Pioneered metal trap solutions for FCC units
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6️⃣ 5. Axens SA
Headquarters: Rueil-Malmaison, France
Key Offerings: Hydroprocessing, reforming catalysts
Axens provides complete refining solutions with particular expertise in hydroprocessing. Their HyK catalyst series enables processing of heavier, higher-sulfur crudes while complying with emissions requirements.
Technological Advancements:
- Developer of Prime-G+ gasoline desulfurization
- Strong Middle East presence through local partnerships
5️⃣ 6. Clariant AG
Headquarters: Muttenz, Switzerland
Key Offerings: Hydroprocessing, FCC catalysts
Clariant has emerged as a key player in hydrocracking and hydrotreating applications, with catalysts demonstrating 98% conversion efficiency for renewable feedstocks.
Technological Advancements:
- Advanced metal recovery from spent catalysts
- Developing catalysts for biofeed co-processing
4️⃣ 7. Haldor Topsoe
Headquarters: Lyngby, Denmark
Key Offerings: Hydroprocessing, sulfur recovery catalysts
Haldor Topsoe specializes in high-performance hydroprocessing catalysts and proprietary reactor technologies. Their BRIM catalyst series is widely used for ULSD production.
Technological Advancements:
- Advanced guard bed catalyst systems
- Lead innovator in renewable diesel catalysts
3️⃣ 8. Johnson Matthey
Headquarters: London, United Kingdom
Key Offerings: Reforming, hydroprocessing catalysts
Johnson Matthey provides advanced catalytic solutions with a focus on platforming and precious metal-based catalysts, recently launching bio-based catalyst formulations.
Technological Advancements:
- Developer of Low Pressure CCR Platforming
- Investing in catalyst recycling technologies
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2️⃣ 9. Sinopec Catalyst Company
Headquarters: Beijing, China
Key Offerings: FCC, hydroprocessing catalysts
As China’s leading catalyst producer, Sinopec supports the country’s extensive refining capacity. The company operates the world’s largest regeneration facility in Zibo with 25,000 tons/year capacity.
Technological Advancements:
- Developing catalysts for high-sulfur domestic crudes
- Expanding into biofuels catalyst segments
1️⃣ 10. ExxonMobil Catalysts and Licensing
Headquarters: Houston, Texas, USA
Key Offerings: FCC, hydroprocessing catalysts
ExxonMobil leverages its extensive refining experience to develop proprietary catalyst technologies designed to maximize propylene yield from heavier feedstocks.
Technological Advancements:
- Advanced matrix technology for residue upgrading
- Developing formulations for renewable feedstocks
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🌍 Future Outlook: Catalyst Innovation Driving Sustainable Refining
The refinery catalysts market stands at an inflection point, balancing traditional petroleum processing needs with the transition to lower-carbon operations. While FCC and hydroprocessing catalysts still dominate, the industry is rapidly evolving toward solutions that enable processing of alternative feedstocks and circular economy models.
📈 Key Market Trends:
- Accelerated adoption of high-activity zeolite FCC catalysts
- Growing demand for residue upgrading solutions in Asia and Middle East
- Development of specialized biofeed co-processing catalysts
- Integration of digital monitoring for performance optimization
Get Full Report Here: https://www.24chemicalresearch.com/reports/151502/global-refinery-catalysts-market-2022-729
The companies profiled above are not only serving today’s refining needs but are actively developing the catalyst technologies that will enable the industry’s sustainable transformation through 2032 and beyond.
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